Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sun Jul 14, 2013 7:02 pm

Oil pick up.
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Mon Jul 15, 2013 10:08 pm

Internal baffle plate and drain plug. Have i done this right ???? Any thoughts would be appreciated :!:
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tomsoffroad
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby tomsoffroad » Tue Jul 16, 2013 7:51 am

Nice work 8)

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SMOKEY
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby SMOKEY » Tue Jul 16, 2013 8:23 am

That Baffle will work fine for keeping the oil around the pick up, the other reason for baffles and windage trays is to keep the crankshaft out of the oil, I don't know if this is a problem in your application. Keep up the good work and thanks for sharing.

FITZY.

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Tue Jul 16, 2013 8:29 pm

Made some windage trays for the back of the crank. thanks Smokey 8)
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shortylux
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby shortylux » Tue Jul 16, 2013 9:27 pm

tomsoffroad wrote:Nice work 8)
X2

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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby wayfastwhitee » Fri Jul 19, 2013 9:31 am

Them welds don't look like they'll be cracking anytime soon :twisted: :twisted:

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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby bang-thud-thump » Sat Jul 20, 2013 3:58 pm

Impressive.
Making stuff that pretty much works is not always the hard part.
Making stuff that really works and looks this good is another story.

Keep the posts coming.

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Mon Jul 22, 2013 9:47 pm

Hi thanks guys :) Got some more done and got the engine sitting much better lower position. Had to cut out a bit of the gear box tunel to fit.
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Fri Aug 02, 2013 5:05 pm

Bought some goodies.
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3 inch flexy and Coby muffler
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Changed my gear box mount to miss front drive shaft and on the left to fit my massive exaust=D

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Fri Aug 02, 2013 5:11 pm

Engine mounts
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Upper control arm comes up real high in the engine bay so stock mount hit.
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So made my own out of some 6mm plate, to miss control arm and also steering shaft.
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All welded and painted
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Had to cut left mount closer to engine. now next problem is turbo actuator hits shock mount.

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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Antoni » Sun Aug 04, 2013 8:36 pm

Nice truck mate, I'm a few years behind you trying to get a 4age and hilux axles in mine. I don't know what welder you are using, assuming an inverted tig, if so try turning the frequency up on your fillet welds it will narrow the arc up and concentrate it in the corner you can also play around with the balance and go more electrode negative if the material is clean. I'd like to dry sump mine but those pumps are anything but cheap I had considered making one but I dont know if Id trust it.

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sun Aug 04, 2013 9:01 pm

Hi Antoni, been following your build looks wicked 8) Going to be solid once done. Thanks ya ill give it a go, watched heaps of youtube videos on tig welding, now that i got the basics i can start playing with the million settings :roll:

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Tue Aug 06, 2013 7:57 pm

Clutch, gear shifter, sorted.
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3 inch flowmaster muffler
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Made a ally plate to strengthen fire wall, and a few more to step it out a bit.
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s15 master cylander
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Looks a bit crazy but works. Going to make a bit of ally to cover it all.

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Wed Aug 07, 2013 9:38 pm

Cuting up the front clip.
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sun Aug 11, 2013 8:50 pm

Finally got to the fun part of the project 8)
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Made a bracket from the chassi to hold up radiator and intercooler.
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Started on a 3 inch down pipe.

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Mon Aug 26, 2013 8:35 pm

Relocated alternator and power steering pump.
Attachments
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Made a bracket to bolt the back exhaust to end of gear box then flexi joint to join to rest of exhaust just waiting for exhaust gasket to finish off the rest.
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alternator mounted in its new location on the opposite side as factory up as high as possible
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Power steer tucked up the only place I could find, hope it has enough clearance when the engine flexes on its mounts
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Primed with crc zink it.
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Then crc black zink it.

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rob-mu
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby rob-mu » Sat Aug 31, 2013 6:05 pm

Great product that zinc it stuff though I'm sure it recommends applying a primer ontop of the zinc it before top coat

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Fri Sep 06, 2013 7:02 pm

Chop rotate and tig back on.
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Fri Sep 06, 2013 7:04 pm

Exhaust.
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Hangers made from some 10mm bent rod
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all done with 6 hangers and finished with some header paint

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tomsoffroad
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby tomsoffroad » Fri Sep 06, 2013 8:49 pm

Nice work dude 8)

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sat Sep 07, 2013 9:11 am

Re did my clutch set up. There was not enough leverage having it so low on the pivot. :roll:
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sat Sep 07, 2013 9:18 am

Time for a test drive :D
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Had my engineer turn this up for me and flair the ends of my inter cooler piping. Real good job and only 30 bux.
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All running on stock loom draped over everything. Sounds mint, one very happy man

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sat Sep 07, 2013 8:32 pm


tow99
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby tow99 » Sat Sep 07, 2013 8:44 pm

mate thats awesome really gets up and goes!you must be stoked with getting it driveable

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rob-mu
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby rob-mu » Sat Sep 07, 2013 9:49 pm

So sick man love the sound of the sr
Great work

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hitbiga
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby hitbiga » Sat Sep 21, 2013 9:08 pm

Nice work, are you running the standard suzuki transfer case behind the sr20?

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sun Sep 22, 2013 7:07 pm

Hey thanks all :D
Yup standard transfer case with a full custom cradle. So hope it stands up to the punishment. If not will have to come up with a new plan.

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sun Oct 06, 2013 8:16 pm

Started to extend hood but half way through, realised that all the lines on the hood would be skew. so decided to re skin the hole thing.
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attempt 1
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Using my new laser, to square it up, was just keen to have a play with it

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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Postby Mattrade » Sun Oct 06, 2013 8:19 pm

New skin.
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