Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Starting a project or modification? Then post it's progress here and show us some pic's.
Post Reply
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Bought 50mm wheel spacers from 4wdbits, always a fair deal 8)
had a few test drives ended up on two wheels almost tipping so should help with stability
Attachments
WP_000239.jpg
WP_000237.jpg
WP_000240.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

All tacked together, thinking of a hood scoop / bulge to bring it all together.
Attachments
WP_000243.jpg
User avatar
madlux
Hard Yaka
Posts: 199
Joined: Mon Mar 28, 2011 12:34 pm
Location: west auckland

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by madlux »

The longer wheel base is looking really good. Nice work :twisted:
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Little more done today, starting to come together 8)
Attachments
WP_000244.jpg
WP_000246.jpg
Colinl
Hard Yaka
Posts: 173
Joined: Wed May 22, 2013 2:09 pm
Location: Wellington

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Colinl »

looking good dude! very tidy & consistent work!
Scruffy
Bush Crasher
Posts: 51
Joined: Tue Oct 01, 2013 12:29 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Scruffy »

Very impressive work mate, liking it. Just a thought I had watching your video, I could be wrong, but would it be worth running a remote trumpet off your blowoff valve, last thing you want is it going off underwater and the possibility of getting water into your plumbing...? I know they breathe out, and would make an interesting sound if it did go off underwater (*kid brain kicks in and thinks of farts in the bath*). :)
User avatar
churchill
Hard Yaka
Posts: 1128
Joined: Thu Nov 11, 2010 7:28 pm
Location: Auckland

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by churchill »

Scruffy wrote:Very impressive work mate, liking it. Just a thought I had watching your video, I could be wrong, but would it be worth running a remote trumpet off your blowoff valve, last thing you want is it going off underwater and the possibility of getting water into your plumbing...? I know they breathe out, and would make an interesting sound if it did go off underwater (*kid brain kicks in and thinks of farts in the bath*). :)


You can plumb it back in before the turbo. There are a few advantages there, the compressed air going back in will keep the turbo spinning faster, you computer won't over fuel (if you use an AFM) and you will take away the leak point.

Very nice truck by the way :D
User avatar
madlux
Hard Yaka
Posts: 199
Joined: Mon Mar 28, 2011 12:34 pm
Location: west auckland

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by madlux »

Sounds like its turbo stall making the blow off valve sound?? Are you running the standard inline valve? Or have you hidden a bov in there somewhere? If not you should run one to reduce the turbo stall as it soon stuffs them. And run it back into the system like said above...
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Thanks for all the comments your all right ha ha. The sound is blow back on the turbo. BOV still not re installed, weighting on front panels before I finish off with a air box and that's when I will plumb in the return of stock bov.
User avatar
shortylux
Hard Yaka
Posts: 563
Joined: Sat Jan 27, 2007 12:00 pm
Location: Christchurch

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by shortylux »

Looking good bro. Your work is motivating.
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Thanks Shortylux, Im keeping up to date with your project what a beast, keep it up

Looking forward to putting all this panel work behind me almost there 8)
Attachments
WP_000247.jpg
WP_000248.jpg
WP_000250s.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Finished off tube fenders on one side tonight.
Attachments
WP_000257.jpg
At full flex and turned all the way it rubes on bumper. So will chop what touches.
At full flex and turned all the way it rubes on bumper. So will chop what touches.
WP_000260.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Finished bending up other side and welded it all up. But just looked like it might pivot if it was hit hard enough so added a tube to tie it back to the chasse.

Thinking of either ally for wheel wells or a plastic of like 6mm thick but just not sure where to buy it yet. Any ideas??
Attachments
WP_000263.jpg
WP_000268.jpg
WP_000265.jpg
User avatar
surf93
Bush Crasher
Posts: 77
Joined: Tue Jun 04, 2013 5:05 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by surf93 »

I just read your post from beginning to end what you have done is an inspiration good sh#t
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Thanks man Its been fun build 8) Just the last push now, I want it to be ready for my club safari in 2 weeks :shock:
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Got all my welds cleaned up over the weekend and painted. Panel work on the back burner just concentrating on getting the main stuff done.
Attachments
WP_000270.jpg
User avatar
shortylux
Hard Yaka
Posts: 563
Joined: Sat Jan 27, 2007 12:00 pm
Location: Christchurch

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by shortylux »

Ba. panels are overrated.
As usual, nice work.
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Sorted out my filter ready for a snorkel. and installed bov. Miss the back spin sound :roll:
Attachments
K and N filter fully sealed
K and N filter fully sealed
Installed factory bov with plumb back
Installed factory bov with plumb back
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Had no room up front for battery's. So installed them in the back. Glad to get some weight back there too.
Attachments
Installed a relay with a normally closed contactor on it so I can put a kill switch in.
Installed a relay with a normally closed contactor on it so I can put a kill switch in.
pilfered some 120mm2 flexi cable from work main power feed.
pilfered some 120mm2 flexi cable from work main power feed.
Used a old army ammo box bolted to the tire carrier to hold my battery's
Used a old army ammo box bolted to the tire carrier to hold my battery's
Bolted isolator studs to fire wall.
Bolted isolator studs to fire wall.
Last edited by Mattrade on Thu Jul 03, 2014 7:49 am, edited 1 time in total.
zukmeista
Hard Yaka
Posts: 2379
Joined: Tue Aug 21, 2007 12:00 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by zukmeista »

Thats a lot of weight on those tailgate hinges, they have been known to rip out with the weight of a large spare tyre and you have batteries on there as well.
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Hey ya that is a concern. although my tire is on its own swing away from the back bumper. Think maybe ill ad a frame under the box to support the weight but not attached so I can still open the tail gate.
Thanks, good to have a extra point of view. Keen on learning the easy way :roll:
zukmeista
Hard Yaka
Posts: 2379
Joined: Tue Aug 21, 2007 12:00 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by zukmeista »

Oh didn't notice you had a swing away :oops: Batteries are still pretty heavy though so some additional support would be good.
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Had a wicked weekend up north with the Rodney off road club, and really tested out the truck for its madden voyage.

Had a ball and no breakages which I was not expecting.
Attachments
Clamp ally up and drilled and tapped for some 5mm stainless counter sunk bolts. Worked a treat
Clamp ally up and drilled and tapped for some 5mm stainless counter sunk bolts. Worked a treat
WP_000293.jpg
Cardboard templates, if only the ally was that easy
Cardboard templates, if only the ally was that easy
After the weekend of wheeling. The only other Suzuki on the tough truck trip.
After the weekend of wheeling. The only other Suzuki on the tough truck trip.
Last edited by Mattrade on Sat Nov 23, 2013 7:52 am, edited 1 time in total.
User avatar
passengerpete
Hard Yaka
Posts: 476
Joined: Fri Jan 05, 2007 12:00 pm
Location: christchurch

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by passengerpete »

ya inner guards look great, might have to copy ya on this one.
Batfastard
Dr. Love Glove
Posts: 360
Joined: Tue Apr 10, 2012 10:16 pm
Location: Auckland

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Batfastard »

Cheers for the lend of the petrol .thought ur truck went and look good .top effort on ur build
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Thanks man good meeting u. Thought your pto was awesome 8)

Got one side of my guards done. Now to build up motivation to do the other side:roll:
Attachments
WP_000316.jpg
WP_000318.jpg
WP_000319.jpg
User avatar
Mattman
Hard Yaka
Posts: 1643
Joined: Sun Mar 05, 2006 12:00 pm
Location: Kapiti

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattman »

Nice work on the guards!

I would also be lining the battery box with something so the housing isn't an earth. Easy to drop something into the box and create a short with all those positive connections around.

Matt.
User avatar
tuff lux
Hard Yaka
Posts: 201
Joined: Sun Aug 28, 2011 7:56 am
Location: huntly

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by tuff lux »

Nice coming along good
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Thanks, ya I shoved a old rubber car mat over the top to cover terminals, but I like the idea of gluing rubber on the inside of the box seems like a good idea.
User avatar
churchill
Hard Yaka
Posts: 1128
Joined: Thu Nov 11, 2010 7:28 pm
Location: Auckland

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by churchill »

Nice work man, keep it up!
Post Reply

Return to “Projects / Mod's”