40 Series Buggified!

User avatar
DMcCready
Hard Yaka
Posts: 279
Joined: Thu Feb 18, 2010 2:40 pm
Location: Wellington

40 Series Buggified!

Postby DMcCready » Thu Feb 18, 2010 6:26 pm

Well Ive been thinking about setting up a build thread for a while now so here goes.

For a couple of years Ive been building a rockcrawler now loosly based on a 40 series cruiser. I did start with a whole truck but as I progressed I started cutting out all the rusty/bent pieces and this is the result.... almost all custom. I am using the 40 series firewall and dashboard.

Specs so far are:

-Custom chassis and integrated rollcage
-Lexus V8 with cruiser 4 speed box
-Klune V dual transfercase kit (two stage planetry gearbox)
-Prado diffs with 4.51? gears
-Triangulated 4 link rear end
-Three link front end with panhard link
-Fox air shocks on all corners. 18" travel 2" dia on the rear and 12" travel 2.5" dia on the front
-Fox air bumps on all corners
- 37" M/T Wranglers
- PTO winch


I started building this truck while I was still at Tech so due to lack of time and money it did not progress as quickly as I would have liked. Then after moving to Chch from Wellington I lasted about 6 months before I just had to get it down and continue. I built the suspension and the rollcage in my tiny garage down there. Then work brought me back to Wellington so the barely rolling chassis followed me home in a container.

The already well travelled vehicle then got almost a complete rebuild because of a number of things that I didnt like. At this point the V8 went in much to my mates anticipation. The quality of build also took a step up partly because of my improving fab skills and im certain that the 24 hour access to a fully equipped workshop played a big part.

Anyway onto some pic's. Bare with me I havnt uploaded photos before so this could be a disaster.
Image
Image
Image
Image
Image
Custom Handbrake
Image
V8 Power!
Image
Front shock towers
Image
Shot of the rear to end the photos of today

As of tonight other bits completed include a custom short shifter to bring the gear stick closer to the driver and more welding...always more welding!

Ive got a few more photos but if anyone is interested in a specific piece or area I can always snap a photo or two or answer any questions.

Thanks for looking

David
There's gotta be some rocks round here SOMEWHERE!

User avatar
niblik
Sausage Shack
Posts: 3305
Joined: Wed May 03, 2006 12:00 pm
Location: erm.. out in the shed for a mo...

Re: 40 Series Buggified!

Postby niblik » Thu Feb 18, 2010 6:30 pm

woot!!

yay a 40...

yay a crawler...

welcome fella...!
ImageImage

User avatar
Smurf
Hard Yaka
Posts: 2862
Joined: Tue Mar 04, 2003 12:00 pm
Location: Nelson

Re: 40 Series Buggified!

Postby Smurf » Thu Feb 18, 2010 6:34 pm

nice work, it's nice to see a new truck build.
More photos though :D :lol:

User avatar
lilpigzuk
Tiger Balm
Posts: 2312
Joined: Mon Dec 09, 2002 12:00 pm
Location: Counties

Re: 40 Series Buggified!

Postby lilpigzuk » Thu Feb 18, 2010 6:38 pm

Nice Build. Where are you located??

If you have a spare day (unless you have already read it), check out this 40 build thread. Some awesome fab work in there

http://www.pirate4x4.com/forum/showthread.php?t=649134

User avatar
tallsam66
Hard Yaka
Posts: 1851
Joined: Sat Jul 01, 2006 12:00 pm
Location: Christchurch

Re: 40 Series Buggified!

Postby tallsam66 » Thu Feb 18, 2010 6:40 pm

wow..nice..i woulnt mind that in my garage

Now tell me..the rear springs are they pine or rimu ?

User avatar
aroma
Hard Yaka
Posts: 753
Joined: Sat Apr 21, 2007 12:00 pm
Location: christchurch

Re: 40 Series Buggified!

Postby aroma » Thu Feb 18, 2010 6:56 pm

well what a great looking buggie looks great so far and a few more pic would be great
road legal or trailer and future plans??

User avatar
rokhound
Hard Yaka
Posts: 2558
Joined: Sat Apr 22, 2006 12:00 pm
Location: Christchurch

Re: 40 Series Buggified!

Postby rokhound » Thu Feb 18, 2010 8:21 pm

Tell me you are in the sth Is :P

Looks way cool dude, well done 8)

* sorry I see you are in welly, ah well geography is a biyatch :mrgreen:
Last edited by rokhound on Thu Feb 18, 2010 8:30 pm, edited 1 time in total.
Ugly is a state of mind..... and the state of my truck!

User avatar
wopass
Hard Yaka
Posts: 5324
Joined: Tue Feb 22, 2005 12:00 pm
Location: Godzone
Contact:

Re: 40 Series Buggified!

Postby wopass » Thu Feb 18, 2010 8:25 pm

chuurrrr :mrgreen:
If you already know everything, DON'T ask bloody questions!!

User avatar
MNC
Hard Yaka
Posts: 2100
Joined: Sun Apr 02, 2006 12:00 pm
Location: Close to (wishing I was closer to) the Puhoi Pub!

Re: 40 Series Buggified!

Postby MNC » Thu Feb 18, 2010 9:11 pm

DMcCready wrote:...Image
Shot of the rear to end the photos of today
...



Damn, that's a nice bit of buggy.... very jealous.

Reckon you should move the mounts for the top of your rear shocks higher to allow for more upwards travel out of those 18" shocks. Just my 2c.

Great truck :mrgreen:
Image

User avatar
jaslux
Driver/Navigator
Posts: 40
Joined: Mon Jan 18, 2010 11:34 am
Location: Whakatane-ish

Re: 40 Series Buggified!

Postby jaslux » Thu Feb 18, 2010 10:12 pm

Thats awesome... Good to see a new build :D
Great fab work too
Keep updates and pics coming :mrgreen:

User avatar
swampa
Hard Yaka
Posts: 606
Joined: Wed Mar 22, 2006 12:00 pm

Re: 40 Series Buggified!

Postby swampa » Fri Feb 19, 2010 5:49 am

i havw made my buggy with 100mm upwards travel,as it keeps the centre of ravity lower

User avatar
Fakey
Hard Yaka
Posts: 1159
Joined: Mon Sep 21, 2009 8:48 pm
Location: Townsville Nth QLD

Re: 40 Series Buggified!

Postby Fakey » Fri Feb 19, 2010 6:25 am

Very nice work. Good to see more 40s in wellington (even if its chopped up) Id love to do this to a 40 but dont have the cash or a place to keep one let alone two.

Ill be watchin with great interest/jealousy :mrgreen:

More pics needed too :mrgreen: especially of the transfer case an drive train in general

Keep up the good work
Didn't barbie drive a jeep??

User avatar
SV1K
Site Admin
Posts: 1520
Joined: Wed Feb 07, 2007 12:00 pm
Location: Wellywood
Contact:

Re: 40 Series Buggified!

Postby SV1K » Fri Feb 19, 2010 7:35 am

As you are in Wellywood, we sould come round and have a closer look .... :mrgreen: :mrgreen: Not that I like 40's or anything just the fab work is what I want to see :mrgreen: :mrgreen:

8)

User avatar
williamhamilton
Hard Yaka
Posts: 763
Joined: Sun Jan 21, 2007 12:00 pm
Location: Wairarapa
Contact:

Re: 40 Series Buggified!

Postby williamhamilton » Fri Feb 19, 2010 9:31 am

suzuki1k wrote:As you are in Wellywood, we sould come round and have a closer look .... :mrgreen: :mrgreen: Not that I like 40's or anything just the fab work is what I want to see :mrgreen: :mrgreen:

8)

Unlike the Nissan driving Suziki1k I DO like 40s and yours is damn nice! Thread subscribed to

W

User avatar
DMcCready
Hard Yaka
Posts: 279
Joined: Thu Feb 18, 2010 2:40 pm
Location: Wellington

Re: 40 Series Buggified!

Postby DMcCready » Fri Feb 19, 2010 5:12 pm

Cheers for all the replies guys.

Rear springs are pine haha! although not at final ride hight, going to add a few more inches yet. The air bumpstops will help with the limited amount of up travel.

To the chch crawlers - Its only 4 hours drive and a bit of a ferry crossing away so Bring it Awn!

Hope to have this thing road worthy but I wont be heart broken if the certifier says no. I didnt start out thinking bout having it on the road

David
There's gotta be some rocks round here SOMEWHERE!

User avatar
turoa
Pyro Junior
Posts: 3112
Joined: Sun Oct 30, 2005 12:00 pm

Re: 40 Series Buggified!

Postby turoa » Fri Feb 19, 2010 5:31 pm

DMcCready wrote:To the chch crawlers - Its only 4 hours drive and a bit of a ferry crossing away so Bring it Awn!
d


hahaha chch crawlers. There arent any left :lol: :lol: :lol: you have more luck of finding em in the north

cool looking truk tho bud. Was it expensive to get cruiser duals?

User avatar
cruzerboy
Hard Yaka
Posts: 154
Joined: Sat Nov 10, 2007 12:00 pm
Location: rangiora

Re: 40 Series Buggified!

Postby cruzerboy » Fri Feb 19, 2010 5:40 pm

Still plenty of crawlers down here in chch mate :)

redz driver
Hard Yaka
Posts: 184
Joined: Thu Nov 19, 2009 12:24 pm
Location: Feilding

Re: 40 Series Buggified!

Postby redz driver » Fri Feb 19, 2010 5:42 pm

niblik wrote:woot!!

yay a 40...

yay a crawler...

welcome fella...!

8) 8) Yea Times 2 Dude
Real men drive swb leaf spring trucks

chevrolux
Hard Yaka
Posts: 294
Joined: Tue May 12, 2009 10:42 pm
Location: Palmy north

Re: 40 Series Buggified!

Postby chevrolux » Fri Feb 19, 2010 5:48 pm

did Jafa sell his truck? hes the boy to talk to about crawlers

User avatar
DMcCready
Hard Yaka
Posts: 279
Joined: Thu Feb 18, 2010 2:40 pm
Location: Wellington

Re: 40 Series Buggified!

Postby DMcCready » Fri Feb 19, 2010 5:52 pm

lilpigzuk
yea ive been following that build with great interest. Awsome to see BellyDoc do so well in the King of the Hammers. Lucky man to win a place in that race not to mention being able to thrash someone elses rig
There's gotta be some rocks round here SOMEWHERE!

User avatar
ClassicCruiserSpares
Sausage Shack
Posts: 1259
Joined: Sat Jan 16, 2010 9:16 pm
Location: Christchurch,

Re: 40 Series Buggified!

Postby ClassicCruiserSpares » Sun Feb 21, 2010 8:46 am

Very nice work, keep it up.
Theres plenty of crawlers down here.
Look forward to seeing more pics as progress continues.
Toyota Landcruiser FJ40, front and rear lockers, 35" simex.
Toyota FJ45 build in progress.
Tires are like boobs, they always look big until you have played with them for a while, then you just want a bigger set.

User avatar
rokhound
Hard Yaka
Posts: 2558
Joined: Sat Apr 22, 2006 12:00 pm
Location: Christchurch

Re: 40 Series Buggified!

Postby rokhound » Sun Feb 21, 2010 12:30 pm

turoa wrote:hahaha chch crawlers. There arent any left :lol: :lol: :lol: you



Brave little farker for someone who has never finished a project aint ya? :mrgreen: :mrgreen: :mrgreen: :mrgreen:
Ugly is a state of mind..... and the state of my truck!

User avatar
turoa
Pyro Junior
Posts: 3112
Joined: Sun Oct 30, 2005 12:00 pm

Re: 40 Series Buggified!

Postby turoa » Sun Feb 21, 2010 7:23 pm

rokhound wrote:
turoa wrote:hahaha chch crawlers. There arent any left :lol: :lol: :lol: you



Brave little farker for someone who has never finished a project aint ya? :mrgreen: :mrgreen: :mrgreen: :mrgreen:


What do ya mean never finished? ive finished the lux twice, and soon to be a third brand new lux :wink:

User avatar
motorhead
Canadian
Posts: 227
Joined: Mon Oct 05, 2009 3:09 pm
Location: Martinborough

Re: 40 Series Buggified!

Postby motorhead » Sun Feb 21, 2010 7:47 pm

[quote="DMcCreadyImage[/quote]

Great tube work :D :D 8) 8)
'Shit Happens"
?????NEXT?????
06 306 6098
021 02759048

User avatar
sig
Jeep Jeep
Posts: 1484
Joined: Thu Oct 06, 2005 12:00 pm
Location: stokes vegas

Re: 40 Series Buggified!

Postby sig » Sun Feb 21, 2010 8:13 pm

mate that is wicked 8)
FJ40,INJECTED SB 406 CHEV, LOCKER,35 SIMEXS,warn winch , 80seies vx 4.2 24v turbo diesel ,fr and rear lockers 3" exh top mount intercooler, 021 724482

User avatar
williamhamilton
Hard Yaka
Posts: 763
Joined: Sun Jan 21, 2007 12:00 pm
Location: Wairarapa
Contact:

Re: 40 Series Buggified!

Postby williamhamilton » Sun Feb 21, 2010 8:20 pm

sig wrote:mate that is wicked 8)


What he said!!!

W

User avatar
haydgq
Hard Yaka
Posts: 502
Joined: Sun Dec 26, 2004 12:00 pm
Location: Palmy North

Re: 40 Series Buggified!

Postby haydgq » Thu Feb 25, 2010 3:26 pm

Anymore updates on this Mean Machine.??

User avatar
DMcCready
Hard Yaka
Posts: 279
Joined: Thu Feb 18, 2010 2:40 pm
Location: Wellington

Re: 40 Series Buggified!

Postby DMcCready » Fri Feb 26, 2010 8:34 am

Should have a bit of an update this weekend. Ive been working on the gear levers and Trans tunnel. Photos To Follow in the weekend
There's gotta be some rocks round here SOMEWHERE!

User avatar
DMcCready
Hard Yaka
Posts: 279
Joined: Thu Feb 18, 2010 2:40 pm
Location: Wellington

Re: 40 Series Buggified!

Postby DMcCready » Mon Mar 01, 2010 8:03 pm

-UPDATE-

Ok so Ive been working on getting all the levers in locations in which they both work and are in a comfortable spot.

When I positioned the motor/gearbox I wanted to have a decent rear drive shaft length because of the travel I knew I would be getting out of the rear suspension. To do that I made it so the front of the V8 was roughly at the same spot that the front of the 2f would have been. So therefore a shorter motor meant that the gearbox was foward enough that I didnt have any major issues with the dual transfercase.

This meant I had a problem

The Gear lever when in neutral Hit the bottom of the dash! and the last thing that I wanted was a really long gear stick.
This is what I came up with
Image

I cut the gear stick down and welded a piece of tube that I had ran through the lathe. I used a universal joint off a steering shaft to be the pivot for the new gear stick welded on another piece of tube and the remaining piece of gear stick the I first cut off. Folded a channel to join the two tubes together. and Done! 8)

At the same time I made a mount for the 2wd/4wd selector. I also had a bit of a think where I was going to mount the fancy fiddle brake lever. A CNC two way lever that I got from Poly Performance in the states. Real nice unit.

Image
Image

Sorry bout the cellphone photos
There's gotta be some rocks round here SOMEWHERE!

User avatar
skid
Tyre Man
Posts: 6309
Joined: Thu Oct 06, 2005 12:00 pm
Location: WELLINGTON-0272417757
Contact:

Re: 40 Series Buggified!

Postby skid » Mon Mar 01, 2010 10:10 pm

mmmmmmmmmmmmmmmm nice

mate if ya need someone to come round and take lots of pics with a camera for posting, then send me a PM

only to willing to oblige

:mrgreen: :mrgreen: :mrgreen: :mrgreen: :mrgreen:
80 Series on 35" creepies, manual with twin factory lockers.
0272417757

*CHILLAX BRO.*

Return to “Projects / Mod's”

Who is online

Users browsing this forum: No registered users and 48 guests