whats the "ideal" turbo for the safari.

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KiwiBacon
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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

gary_in_nz wrote:actually just a slight off topic, but for 200 rwkw what sort of mods and coin goes into those trucks?? just curious as wondering if it would be cheaper to slap and ls1 in and get 300 rwkws with little mods (custome igntion mapping, extractors, cams and valves etc...)??????


Peak power measurements mean bugger all unless you just want to throw mud.
You'll get more torque from a TD42T with 20psi down it's throat than you will from an LS1 and it'll be in a completely usable part of the rev range.
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Re: whats the "ideal" turbo for the safari.

Post by vvega »

if they both spin the wheels at low rpm then any extra power is a waste i guess after the tires have cleared
my gutless little uz can spin the wheels on comand from 1000 rpm in low box ... and it dont have 300 kw .. i would expect that a ls1 would be far more ferocious , At what point is to much power and at what point is it pointless to try to obtain more power
IMO when you get to 200kw anything you should be spending money on tring to get it to the ground rather than getting more power


Personally ive now busted 2 driveshafts maserated a front pinon and snapped my rear leaf's .. and i havent even given it a foot full off road yet ....... longfields
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Re: whats the "ideal" turbo for the safari.

Post by BEAUTGQ »

any experience with those egt gauge brands
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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

BEAUTGQ wrote:any experience with those egt gauge brands


The brand itself makes almost no difference. The important things are getting a thin probe (3mm is good) as they don't lag as much, getting the probe to extend to the centre of the gas stream and using the proper connectors.

Do all that and you'll get a good reading even with a dirt cheap handheld K-type thermocouple reader.

There are a lot of people quoting EGT figures which are far too cold (like 250C at 100km/h), I think most peoples probes don't go far enough into the gas stream and are being cooled by the manifold.
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Re: whats the "ideal" turbo for the safari.

Post by BEAUTGQ »

autogauge gauges are on there way now. Still hunting for that right turbo price wise. now looking at an external wastegate. those of you that are running ext what are you using and how are you finding it
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Re: whats the "ideal" turbo for the safari.

Post by vvega »

you can use the cheap one... if you make a new stainless valve seat for it . i MAY have some various springs left over somewere ... pesonally for your aplication .. try to stick with a turbo with a internal ... just way less pissing about
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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

BEAUTGQ wrote:autogauge gauges are on there way now. Still hunting for that right turbo price wise. now looking at an external wastegate. those of you that are running ext what are you using and how are you finding it


There is no benefit to an external wastegate on a diesel.

On a petrol because your fuel comes in with the boost a drop in boost means a drop in power. Because on a diesel your fuel is delivered independently to your air, it doesn't cost you power if your boost is 1psi lower. It'll simply run a fraction richer for a split second while the hotter exhaust gets out the other end and spools the turbo harder.
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Re: whats the "ideal" turbo for the safari.

Post by vvega »

KiwiBacon wrote:
BEAUTGQ wrote:autogauge gauges are on there way now. Still hunting for that right turbo price wise. now looking at an external wastegate. those of you that are running ext what are you using and how are you finding it


There is no benefit to an external wastegate on a diesel.

On a petrol because your fuel comes in with the boost a drop in boost means a drop in power. Because on a diesel your fuel is delivered independently to your air, it doesn't cost you power if your boost is 1psi lower. It'll simply run a fraction richer for a split second while the hotter exhaust gets out the other end and spools the turbo harder.


thats not the reason you run a external anyways
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Re: whats the "ideal" turbo for the safari.

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vvega wrote:
KiwiBacon wrote:
BEAUTGQ wrote:autogauge gauges are on there way now. Still hunting for that right turbo price wise. now looking at an external wastegate. those of you that are running ext what are you using and how are you finding it


There is no benefit to an external wastegate on a diesel.

On a petrol because your fuel comes in with the boost a drop in boost means a drop in power. Because on a diesel your fuel is delivered independently to your air, it doesn't cost you power if your boost is 1psi lower. It'll simply run a fraction richer for a split second while the hotter exhaust gets out the other end and spools the turbo harder.


thats not the reason you run a external anyways


The usual reason for an external is that the internal can't keep the boost down, usually when some clown has fitted a turbo the size of a 1600cc motor to a 1600cc motor.
The usual second reason is people scared of the internal wastegate opening a fraction early, which I discussed above.

Neither are an issue on a diesel.
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Re: whats the "ideal" turbo for the safari.

Post by BEAUTGQ »

so if i was to run internal how do i control boost?
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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

BEAUTGQ wrote:so if i was to run internal how do i control boost?


Using the stock actuator.
Cut and thread the rod, you can then adjust the boost from zero to the max you can achieve.
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Re: whats the "ideal" turbo for the safari.

Post by vvega »

KiwiBacon wrote:
The usual reason for an external is that the internal can't keep the boost down, usually when some clown has fitted a turbo the size of a 1600cc motor to a 1600cc motor.
The usual second reason is people scared of the internal wastegate opening a fraction early, which I discussed above.

Neither are an issue on a diesel.

the most comon reason for running a external is actually wank factor
the real reason for running a external is because your exhaust housing hasnt got facility for a wastegate at all .. pleanty out there like this and a few cars run factory externals as well .. audi 200 t 930 urbo .. etc
in race setup cars the walls tend to crack and then leak ...evo's are cronic for it as are mr2's - so in general any deloped race car will run a external and a non plumbed housing

as for the wastegate opening a frantion earlier.. you replace your single acting diaphram with a dual acting and a conrtoller and that is no longer a issue

as i said... most are for bling factor .. but hey im not gunna knock someone for wanting the look

if your running a internal and want to control boost use a dual action diaphram
if you dont wanna do that a simple gated boost tap will be fine
useing the threeded shaft setup limits your full open position and can lead to boost spikes and cam limit wastegate flow causing boost creep
been there done that .. is a shit way to do it

you are right however about poorly sized turbo's .. but its a patch rather than a solution
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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

vvega wrote:As for the wastegate opening a frantion earlier.. you replace your single acting diaphram with a dual acting and a conrtoller and that is no longer a issue


Try to find a "dual acting" wastegate actuator that has both ports sealed. They are non-functioning bs.
I bought one of these and found out the second port is just decoration:
http://global.ebay.com/t3_t3t4_t04e_tur ... 81711/item

Wastegate creep isn't a real problem, it's an irrational phobia.
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Re: whats the "ideal" turbo for the safari.

Post by vvega »

wierd ive fitted ..probably ..over 50 somethign over the years ive been building engines and modding cars and ive never had a issue with them ... mind you i bought it off garret directly ... ill look later and see if i have any left if you do honestly want one
...will come with a ...working garentee ...

besides ... wastegates are oldschool varible vane is where its at :D
currently have 2x t70's on a 2jz ive been working with some guys on .. no wastegates at all ... just use a controlled bleed on the intake and keep a eye on the shaft speeds ... pritty dam happy with that one ATM
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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

vvega wrote:wierd ive fitted ..probably ..over 50 somethign over the years ive been building engines and modding cars and ive never had a issue with them ... mind you i bought it off garret directly ... ill look later and see if i have any left if you do honestly want one
...will come with a ...working garentee ...

besides ... wastegates are oldschool varible vane is where its at :D
currently have 2x t70's on a 2jz ive been working with some guys on .. no wastegates at all ... just use a controlled bleed on the intake and keep a eye on the shaft speeds ... pritty dam happy with that one ATM


If you've got a real dual port for a real world price I'm interested. Especially if it fits the bracket with garretts standard 2 bolts.
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Re: whats the "ideal" turbo for the safari.

Post by vvega »

i go look tomorrow while im building my front bar and cage
i also have a genuine garret gt3076rs bb turbo floating about as well i made over 400 hp on a 2l petrol with that turbo .. with full boost at 2500 rpm ..
if i manage to find it you can have it for postage .... may even still have a ebc laying around somewere and a couple of hks wideband controllers ... do widebands even work on d's ?

as for fitment.... some just has a threeded rod hangin out the end and had to be "tacked" to ya bracker and some has the 2 bolt stock mounting ... its been a couple of years since i even looked
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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

vvega wrote:i go look tomorrow while im building my front bar and cage
i also have a genuine garret gt3076rs bb turbo floating about as well i made over 400 hp on a 2l petrol with that turbo .. with full boost at 2500 rpm ..
if i manage to find it you can have it for postage .... may even still have a ebc laying around somewere and a couple of hks wideband controllers ... do widebands even work on d's ?

as for fitment.... some just has a threeded rod hangin out the end and had to be "tacked" to ya bracker and some has the 2 bolt stock mounting ... its been a couple of years since i even looked


Nothing on my 4wd's engine to connect an o2 sensor too, maybe the oil light. :lol:
My work car has an electronically controlled diesel, but I don't see an o2 sensor on that either, just works on the intake MAF sensor.
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Re: whats the "ideal" turbo for the safari.

Post by vvega »

i dont know bugger all about d's hence why i asked if a afr guage is even useful at all :D
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Re: whats the "ideal" turbo for the safari.

Post by darinz »

KiwiBacon wrote:
gary_in_nz wrote:actually just a slight off topic, but for 200 rwkw what sort of mods and coin goes into those trucks?? just curious as wondering if it would be cheaper to slap and ls1 in and get 300 rwkws with little mods (custome igntion mapping, extractors, cams and valves etc...)??????


Peak power measurements mean bugger all unless you just want to throw mud.
You'll get more torque from a TD42T with 20psi down it's throat than you will from an LS1 and it'll be in a completely usable part of the rev range.


This is a tough question to answer as a deisel has different power and needs to be driven differently. Saying you want 200rwkw is like saying you want 35" tyres. What type of power, how do you want it delivered, at what rev range etc etc. It is also important as to why you want the power. Driving in sand is way different to building a winch truck. A winch truck needs a lot of power to clean the treads but it also need the power to be controlable. Many times I drive mine with low revs and no wheelspin at all. On the weekend on one hillclimb I keep dumping all the boost to keep the wheels from spinning at all.
So an LS1 will give you cheap reliable power, a TD42 with 20 psi will give you more torque but less HP. An LS1 will give you a pretty wide power band and useable power, a TD42 will give you ab average power band but the power will start very low down. The TD42 will require more slipping of the clutch to build the boost etc for hillclimbs but once spinning will hold it easily.
Also not many LS1's are running 300rwkw with 35" Simex's! A 35" ET takes about 40kw to spin on a dyno over what a normal radial mt takes!!!!
Something like my truck (when it is going :x ) has 280rwkw with 35 Simex. It will spin from about 2500rpm and the more revs the more power. It is a completely linear power delivery. Low boost is better if you want boost as it doesn't cause lag etc etc. Is it better than an LS1 or a TD42. No it is different. There is no right or wrong just opinion and driving style. You can get the same power with a 2l but you'd need different gearing and driving style to use it.

So a well tuned V8 will cost about the same as a worked TD42. Obviously the deisel will cost more to mod but you already have it in the truck so that saves a lot more than most will believe.

So TD42
Turbo $1500-$2000
fuel pump $1500
Intercooler $2000
Tuning $500 to $1000
No allowance for manifolds exhuast etc.

LS1
engine $3000ish?
Adapters etc $1500
Retune/map $800 (I think)
wiring, radiator etc etc $1500.
cert $400

My truck
VH45 free
turbo $2300
manifolds etc $2000
ecu, cdi, wiring and tune $4500
intercooler and plumbing $1000
cert $400

Prices are estimates only but the real costs are more than most realise. It cost me about $1000 just for oil, water and air hoses and they aren't bling silicone either!

Lastly, what you want for a comp truck is completely different to what you want to do touring type 4x4. Not better or worse just different for a different application.
Nissan Terrano coilovers, turboed VH45, Safari axles, and some other stuff.
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Re: whats the "ideal" turbo for the safari.

Post by BEAUTGQ »

finding a reasonable td05 16g small is being a bit off a mission broadening my range a bit and looking at t28 turbos now as well. is the .86 exhaust housing ok or the .64 one better kiwibacon you seem to know a bit about this turbo what rev range in the td42 does the .64 boost?

cheers Jared
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Re: whats the "ideal" turbo for the safari.

Post by Shane »

BEAUTGQ wrote:finding a reasonable td05 16g small is being a bit off a mission broadening my range a bit and looking at t28 turbos now as well. is the .86 exhaust housing ok or the .64 one better kiwibacon you seem to know a bit about this turbo what rev range in the td42 does the .64 boost?

cheers Jared


go the .64

the .86 is too big IMO unless you do pump/injector mods to fuel it properly.

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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

Shane wrote:
BEAUTGQ wrote:finding a reasonable td05 16g small is being a bit off a mission broadening my range a bit and looking at t28 turbos now as well. is the .86 exhaust housing ok or the .64 one better kiwibacon you seem to know a bit about this turbo what rev range in the td42 does the .64 boost?

cheers Jared


go the .64

the .86 is too big IMO unless you do pump/injector mods to fuel it properly.

Shane


I'd agree on that. I don't know when the 0.64 will boost on a TD42 because it depends on a lot of other factors (like how hot your exhaust is, how much backpressure your exhaust has etc), but on the same setup it will boost around 25% sooner than the 0.86.
IMO the 0.86 housing is suitable for petrols only. They run a higher exhaust temp so need a bigger housing.
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Re: whats the "ideal" turbo for the safari.

Post by BEAUTGQ »

sweet im going to be running a 3inch exhaust so hopefully it should go alright with the fuel turned up a bit getting impatient want it done haha
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Re: whats the "ideal" turbo for the safari.

Post by gary_in_nz »

yeah mate they sound the part too with the 3 inch, run either a coby muffler or a straight pipe, get some of that turbo whistle and makes them sound like a truck. i have a you tube video of me that my old man recorded of a hill climb i did a couple of weeks ago with a few other trucks, if you wanna hear it?
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Re: whats the "ideal" turbo for the safari.

Post by tgaguy1 »

gary_in_nz wrote: i have a you tube video of me that my old man recorded of a hill climb i did a couple of weeks ago with a few other trucks, if you wanna hear it?


Does the pope wear a funny hat?
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Re: whats the "ideal" turbo for the safari.

Post by gary_in_nz »

tgaguy1 wrote:
gary_in_nz wrote: i have a you tube video of me that my old man recorded of a hill climb i did a couple of weeks ago with a few other trucks, if you wanna hear it?


Does the pope wear a funny hat?


why yes, yes he does.

my nissan is the last truck up the hill starts at 3.12 mins

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Re: whats the "ideal" turbo for the safari.

Post by flyingbrick »

BEAUTGQ wrote:finding a reasonable td05 16g small is being a bit off a mission broadening my range a bit and looking at t28 turbos now as well. is the .86 exhaust housing ok or the .64 one better kiwibacon you seem to know a bit about this turbo what rev range in the td42 does the .64 boost?

cheers Jared


Eh?

I went on the hunt for one last night.. found plenty. Check Trademe.

I decided to go with TD05 because they are far more common than the T28 from what ive seen. Rebuild kids, upgrade kids, second hand replacement parts, aftermarket downpipes etc etc are plentiful... and they are cheap! can pick up one from an evo 4+ for 400$ or less.

flicked off a PM and it looks like i have an EVO 7 TD05 for my truck. :mrgreen: which makes me very happy. Being a later model evo i'll assume its genuinely had less thrashing than something like the T28 (gti-r).

Heres a list so ya know what you are getting.

Evolution 1
p/n = 49168-01450
Turbo = TDO5H-16G-7
Nozzle Area (cm2) = 7
TD05H turbine = Inconel (steel alloy)
Compressor = Aluminium
Inducer = 48.3mm
Exducer = 68mm


Evolution 2
p/n = 49168-01450
Turbo = TDO5H-16G-7
Nozzle Area (cm2) = 7
TD05H turbine = Inconel (steel alloy)
Compressor = Aluminium
Inducer = 48.3mm
Exducer = 68mm


Evolution 3
p/n = 49178-01470
Turbo = TD05H-16G6-7
Nozzle Area (cm2) = 7
TD05H turbine = Inconel (steel alloy)
Compressor = Aluminium
Inducer = 48.3mm
Exducer = 68mm

---------------------------------------------------------------------------------
Reverse rotation turbos and twin sroll turbine housing from EVO4.

Evolution 4
p/n = 49178-01510
Turbo = TD05HR-16G6-9T
Nozzle Area (cm2) = 9
TD05HR turbine = Inconel (steel alloy)
Compressor 16G6 = Aluminium
Inducer = 48.3mm
Exducer = 68mm
Turbine housing = twin flapper

Evolution 5
p/n = 49178-01520 (GSR)
Turbo = TD05HR-16G6-10.5T (GSR)
Turbo = TD05HRA-16G6-10.5T (RS)
Nozzle Area (cm2) = 10.5
TD05HR turbine = GSR Inconel (steel alloy)
TD05HRA turbine = RS Titanium alloy
Compressor 16G6 = Aluminium
Inducer = 48.3mm
Exducer = 68mm
Turbine housing = twin flapper

Evolution 6
p/n = 49178-01550 (GSR)
Turbo = TD05HR-16G6-10.5T (GSR)
Turbo = TD05HRA-16G6-10.5T (RS/RS2)
Nozzle Area (cm2) = 10.5
TD05HR turbine = GSR - Inconel (steel alloy)
TD05HRA turbine = RS Titanium alloy
Compressor 16G6 = Aluminium
Inducer = 48.3mm
Exducer = 68mm
Turbine housing = twin flapper

Evolution 6.5 : Tommi Makinen Edition
p/n = 49178-01560 (RS2)
Turbo = TD05RA-15GK2-10.5T (GSR)
Turbo = TD05HRA-16G6-10.5T (RS/RS2) (Note: OZ TME)
Nozzle Area (cm2) = 10.5
TD05HRA turbine = Titanium alloy for both RS/RS2/GSR!
Compressor 16G6 = Aluminium
Inducer = 48.3mm
Exducer = 68mm
Compressor 15GK2 = Aluminium
Inducer = 49.3mm
Exducer = 65mm
Turbine housing = twin flapper


Evolution 7
p/n = 49178-01570 (GSR)
p/n = 49178-01580 (RS)
Turbo = TD05HR-16G6-9.8T (GSR)
Turbo = TD05HRA-16G6-9.8T (RS/RS2)
Nozzle Area (cm2) = 9.8
TD05HR turbine = GSR Inconel (steel alloy)
TD05HRA turbine = RS/RS2 = Titanium alloy
Compressor 16G6 = Aluminium
Inducer = 48.3mm
Exducer = 68mm
Turbine housing = twin flapper


Evolution 7 GTA
Turbo = TD05-15GK2-9.0T
Nozzle Area (cm2) = 9.0
TD05 Turbine = Inconel (steel alloy)
Compressor 15GK2 = Aluminium
Inducer = 49.3mm
Exducer = 65mm
Turbine housing = twin flapper


Evolution 8
p/n = 49378-01520 (GSR)
p/n = 49378-01540 (ADM EVO8 single flapper)
Turbo = TD05HR-16G6-9.8T (GSR / USDM / ADM)
Turbo = TD05HRA-16G6-9.8T (RS/RS2 & NZDM)
Nozzle Area (cm2) = 9.8
TD05HR turbine = USDM EVO 8 & JDM GSR =Inconel (steel alloy),
TD05HRA turbine = RS Titanium alloy.
Compressor 16G6 = Aluminium
Inducer = 48.3mm
Exducer = 68mm
Turbine housing = twin flapper USDM


Evolution 8MR aka "8.5"
p/n = 49378-1560 (TD05HR-16G6-10.5T)
GSR = TD05HR-16G6-10.5T or TD05HRA-16G6-10.5T (Ti Alloy option)
RS = 6MT:TD05HRA-16G6-10.5T or 5MT:TD05HRA-16G6-9.8T
Nozzle Area (cm2) = 10.5 or 9.8 (RS-5speed)
Compressor 16G6 = Aluminium
Inducer = 48.3mm
Exducer = 68mm
Turbine housing = single flapper

Evolution 9
p/n = 49378-01570 (GSR)
p/n = 49378-01571 (RS)
Turbo = TD05HR-16G6-10.5T (GSR)
Turbo = TD05HRA-16G6mC-10.5T (RS)
Nozzle Area (cm2) = 10.5
TD05HR turbine GSR = Inconel (steel alloy),
TD05HRA turbine RS = Titanium alloy
Compressor 16G6 = Aluminium (GSR)
Inducer = 48.3mm
Exducer = 68mm
Compressor 16G6mC = Magnesium (RS)
Inducer = 48.3mm
Exducer = 68mm
Turbine housing = single flapper

-----------------------------------------------------------
Back to "normal" rotation turbos from EVOX.

Evolution X
p/n = 49378-01610
Turbo = TD05HA-152G6-12T (GSR)
Nozzle Area (cm2) = 12
TD05HA turbine = Titanium alloy
Compressor 152G6 = Aluminium
Inducer = ?
Exducer = ?
Turbine housing = single flapper

NOTE: TD05H & TD05HR & TD05HRA turbine wheel all models
Inducer = 56mm
Exducer = 49.2mm
phone Ross Bolus (secretary of the BOP club) He'll save you.
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Re: whats the "ideal" turbo for the safari.

Post by KiwiBacon »

Reverse rotation huh?
That could be really handy for fitting them in some places and a real PITA for fitting them in others.
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Re: whats the "ideal" turbo for the safari.

Post by vvega »

nathan you shoudl probably do one for the vf series of turbo's
there is a massive range of potential mix and match with the sti versions of there turbo's
some are also bb turbo's and with ex a/rs starting at .46 they woudl probably suit diesal turboing quite well ... they are split pulse though .. and really dont like been not pulse timmed
nathan are you seriously considerign turboing your td ?
i think im gunna do a tt setup on my uz :D
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Re: whats the "ideal" turbo for the safari.

Post by flyingbrick »

vvega wrote:nathan you shoudl probably do one for the vf series of turbo's
there is a massive range of potential mix and match with the sti versions of there turbo's
some are also bb turbo's and with ex a/rs starting at .46 they woudl probably suit diesal turboing quite well ... they are split pulse though .. and really dont like been not pulse timmed
nathan are you seriously considerign turboing your td ?
i think im gunna do a tt setup on my uz :D



Yes am going to turbo the TD. Seems too easy to not do before considering other options. Have got another TD42 manifold and stuff so making J pipe and shit is gonna be doable without stripping my trick down :-D

reverse rotation TD05's fit better from what i can see.
Image

Can spin the comp housing round so that the outlet points at the plenum and over the head without the need for a 90 degree bend in there.

+ exhaust housing has outlet on right side for a J pipe setup.

Has anyone bolted a factory n/a manifold on upside down? 8)
phone Ross Bolus (secretary of the BOP club) He'll save you.
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