removing overload spring on hilux
removing overload spring on hilux
anybody removed the overload leafs on there hilux??
any problems doing so?
ive just purchased some extended shackles on trade me, will raise the back approx 40mm, which is sweet cause the back is a little lower than the front anyways, but im thinking to bring the back down a little bit so its not to much higher than the front i could remove the overload leaf which is about 12mm thick????
plus it should flex beter too shouldnt it????
i dont do any towing so dont need that extra support...
any problems doing so?
ive just purchased some extended shackles on trade me, will raise the back approx 40mm, which is sweet cause the back is a little lower than the front anyways, but im thinking to bring the back down a little bit so its not to much higher than the front i could remove the overload leaf which is about 12mm thick????
plus it should flex beter too shouldnt it????
i dont do any towing so dont need that extra support...
- Bulletproof
- Hard Yaka
- Posts: 1775
- Joined: Sat Apr 19, 2008 8:18 pm
- Location: Nelson
Re: removing overload spring on hilux
J_Dub wrote:anybody removed the overload leafs on there hilux??
any problems doing so?
ive just purchased some extended shackles on trade me, will raise the back approx 40mm, which is sweet cause the back is a little lower than the front anyways, but im thinking to bring the back down a little bit so its not to much higher than the front i could remove the overload leaf which is about 12mm thick????
plus it should flex beter too shouldnt it????
i dont do any towing so dont need that extra support...
If you have lockers you will need to fit an anti tramp rod, otherwise you will bend your springs in front of diff. The over loads prevent this happening.
Cheers Richard
Never say die, up man and try
Re: removing overload spring on hilux
i dont have lockers...
so other than that, is there any other reason why it shouldnt be done....?
would you recommend or not?
so other than that, is there any other reason why it shouldnt be done....?
would you recommend or not?
- MNC
- Hard Yaka
- Posts: 2100
- Joined: Sun Apr 02, 2006 12:00 pm
- Location: Close to (wishing I was closer to) the Puhoi Pub!
Re: removing overload spring on hilux
Remove it and do the anti-tramp bar too dude. Will save you having to fix/replace diff head after your first serious trip (been there done that)...

Re: removing overload spring on hilux
sweet, any info on here on the anti-tramp bars???
or who sells em???
or who sells em???
- Sadam_Husain
- Angry bird
- Posts: 5164
- Joined: Mon Feb 20, 2006 12:00 pm
- Location: WELLINGTON
Re: removing overload spring on hilux
J_Dub wrote:sweet, any info on here on the anti-tramp bars???
or who sells em???
Have a look through petefj40's thread

- MNC
- Hard Yaka
- Posts: 2100
- Joined: Sun Apr 02, 2006 12:00 pm
- Location: Close to (wishing I was closer to) the Puhoi Pub!
Re: removing overload spring on hilux
Sadam_Husain wrote:Have a look through petefj40's thread![]()
Yip, or one of Wopass' old build threads... Will post link if I find it.

- MNC
- Hard Yaka
- Posts: 2100
- Joined: Sun Apr 02, 2006 12:00 pm
- Location: Close to (wishing I was closer to) the Puhoi Pub!
Re: removing overload spring on hilux
Here you go... Page 2 of this post. DB & Wopass will like reading though this post - walk down memory lane
http://www.offroadexpress.co.nz/Forums/viewtopic.php?f=4&t=1370&hilit=tramp+bar&start=15

http://www.offroadexpress.co.nz/Forums/viewtopic.php?f=4&t=1370&hilit=tramp+bar&start=15

Re: removing overload spring on hilux
MNC wrote:Here you go... Page 2 of this post. DB & Wopass will like reading though this post - walk down memory lane![]()
http://www.offroadexpress.co.nz/Forums/viewtopic.php?f=4&t=1370&hilit=tramp+bar&start=15
awesome, cheers mate
Re: removing overload spring on hilux
looks like ill beb knocking on Wopass's door to anti-tramp mine..
looks easy enough

looks easy enough
- Sadam_Husain
- Angry bird
- Posts: 5164
- Joined: Mon Feb 20, 2006 12:00 pm
- Location: WELLINGTON
Re: removing overload spring on hilux
J_Dub wrote:looks like ill beb knocking on Wopass's door to anti-tramp mine..![]()
looks easy enough
Go for a triangulated one with a swinging shackel at the front

- Bulletproof
- Hard Yaka
- Posts: 1775
- Joined: Sat Apr 19, 2008 8:18 pm
- Location: Nelson
Re: removing overload spring on hilux
Hilux's don't have a crossmember in the right place light Wopass.
Here is what I have done .
I had some steel folded to make a cross member from the centre bearing to the round tube under deck


You could do it wthout the coil but wouldn't be half as good
Cheers Richard
Here is what I have done .
I had some steel folded to make a cross member from the centre bearing to the round tube under deck


You could do it wthout the coil but wouldn't be half as good
Cheers Richard
Last edited by Bulletproof on Sun Jul 19, 2009 6:47 pm, edited 2 times in total.
Never say die, up man and try
Re: removing overload spring on hilux
awesome, cheers for all a your input
would it be a critical thing to do now while i aint yet got lockers and shite horsepower?
or is it something that should just be done when the overloads get removed...
just thinking if it needs a cert would be pointless doing now untill i get the other few things that will need a cert done.. i only want to visit the cert man once
would it be a critical thing to do now while i aint yet got lockers and shite horsepower?
or is it something that should just be done when the overloads get removed...
just thinking if it needs a cert would be pointless doing now untill i get the other few things that will need a cert done.. i only want to visit the cert man once
Re: removing overload spring on hilux
that was the mach 1 tramp bar, i killed the springs and driveshaft again after that so made Mach 2 which is still attached to the diff that DIXIE is going to one day use... trying to find pics of it, im sure they on here somewhere....
If you already know everything, DON'T ask bloody questions!!
Re: removing overload spring on hilux
fcuking cnut make a mint job of posting a heap of pics and explaine it all and the fcuking site boots me to new posts when i submit it and its all gone.... GRAaahhh!!!
and now all the pics are too fcuking big??? ohh fcuk it, heres the link, im over it.
http://s248.photobucket.com/albums/gg19 ... 2Large.jpg
have a mooch around there
and now all the pics are too fcuking big??? ohh fcuk it, heres the link, im over it.
http://s248.photobucket.com/albums/gg19 ... 2Large.jpg
have a mooch around there
If you already know everything, DON'T ask bloody questions!!
- Sadam_Husain
- Angry bird
- Posts: 5164
- Joined: Mon Feb 20, 2006 12:00 pm
- Location: WELLINGTON
Re: removing overload spring on hilux
J_Dub wrote:awesome, cheers for all a your input
would it be a critical thing to do now while i aint yet got lockers and shite horsepower?
or is it something that should just be done when the overloads get removed...
just thinking if it needs a cert would be pointless doing now untill i get the other few things that will need a cert done.. i only want to visit the cert man once
Its something you need to do if you soften your springs up and have lots of twist and flex, the torque will twist your springs and axle housing and you'll start breaking pinions

Make a triangulated one like Wop's one in he photobucket album, it'll stop the twist and still allow the axle to articulate unrestricted

BROKEN PINION


Re: removing overload spring on hilux
yip sweet, and by having it adjustable it means it doesnt matter if i was to change the height or spring setup too???
definately on the to-do list
definately on the to-do list
- Bulletproof
- Hard Yaka
- Posts: 1775
- Joined: Sat Apr 19, 2008 8:18 pm
- Location: Nelson
Re: removing overload spring on hilux
[quote="Sadam_Husain"]
Make a triangulated one like Wop's one in he photobucket album, it'll stop the twist and still allow the axle to articulate unrestricted
[/color]
I actually disagree here.
You are trying to apply what works on a cruiser to a hilux which is totally different.
The big difference is that a cruiser has an off set diff so what Wopass has done is good because the anti tramp is in the middle of the diff.
The diff on a hilux is in the middle so therefore the rotation point can only be on top of the diff to make it work right so that both springs move up and down wihout stress.
Just look at a standard rangerover and see how that works
I have had mine like that for over ten years with no problem at all.
The drive shaft has a max movement in and out of 10mm and the angle of the pinion doesn't alter at all.
Cheers Richard
Make a triangulated one like Wop's one in he photobucket album, it'll stop the twist and still allow the axle to articulate unrestricted

I actually disagree here.
You are trying to apply what works on a cruiser to a hilux which is totally different.
The big difference is that a cruiser has an off set diff so what Wopass has done is good because the anti tramp is in the middle of the diff.
The diff on a hilux is in the middle so therefore the rotation point can only be on top of the diff to make it work right so that both springs move up and down wihout stress.
Just look at a standard rangerover and see how that works
I have had mine like that for over ten years with no problem at all.
The drive shaft has a max movement in and out of 10mm and the angle of the pinion doesn't alter at all.
Cheers Richard
Never say die, up man and try
Re: removing overload spring on hilux
FFS
the principal richard, not the exact same thing.
there is a hundred different ways to do a tringulated tramp bar not just one.

the principal richard, not the exact same thing.
there is a hundred different ways to do a tringulated tramp bar not just one.
If you already know everything, DON'T ask bloody questions!!
Re: removing overload spring on hilux
been meaning to add to this, as im still not clear weather removing the overload leaf will give a noticeable difference in flex?????????? is it worth doing????????
Re: removing overload spring on hilux
Leave them in , you'll gain piss all buy removing them.Take the "Wraps" that hold the spring pack together off, Or loosen them in some way?.
- Steve_t647
- Hard Yaka
- Posts: 998
- Joined: Wed May 17, 2006 12:00 pm
- Location: Christchurch City, In front of the computer
Re: removing overload spring on hilux
If you remove the overloads you do gain flex at maximum articulations but the spring pack is more flexable.
Every hilux will axle bounce up hill, without the overloads this becomes a lot worse, if you remove some leaves you need to do something about this like Richard and Wopass.
Worth doing yes but only if done right. I have not done it but still considering it.
Every hilux will axle bounce up hill, without the overloads this becomes a lot worse, if you remove some leaves you need to do something about this like Richard and Wopass.
Worth doing yes but only if done right. I have not done it but still considering it.
Legal disclaimer: Any information I may have provided is worth exactly what you paid me for it.
- You Get That
- Hard Yaka
- Posts: 429
- Joined: Wed Aug 26, 2009 4:05 pm
- Location: Southland
Re: removing overload spring on hilux
Old thread dig up.
Am i right in saying that a anti-tramp bar is the same thing as a traction bar to keep the diff head from rotating.
Am i right in saying that a anti-tramp bar is the same thing as a traction bar to keep the diff head from rotating.
Addicted to suzukis....
Re: removing overload spring on hilux
yep they re the same thing