Free Spool in cab for Warn Winches??

Starting a project or modification? Then post it's progress here and show us some pic's.
Post Reply
User avatar
kbushnz
Hard Yaka
Posts: 2486
Joined: Wed Sep 16, 2009 9:03 am
Location: Massey, Auckland

Free Spool in cab for Warn Winches??

Post by kbushnz »

Hi All

Has anyone out there done a "in cab" free spool for a Warn style winch.
One that has to turn the handle?

Any idea's?

Would like to do one...Not much on Google, mostly air operated for in out style....

Calvin
Cheers Calvin
KZJ78 Landcruiser Prado...
User avatar
Jerry
Yes Dear
Posts: 8325
Joined: Tue May 30, 2006 12:00 pm
Location: Wellington 027 479 2417

Re: Free Spool in cab for Warn Winches??

Post by Jerry »

Telling the Navi to hurry up and get the winch hooked up seems to work :lol:
70 series prado (KZJ78) and 90 Series Prado (KZJ95)
User avatar
Swamped
Hard Yaka
Posts: 1264
Joined: Sun May 25, 2008 10:19 pm
Location: North Island

Re: Free Spool in cab for Warn Winches??

Post by Swamped »

Haha
Yeah I've seen it.
Had a little motor to turn the handle when they flicked a switch. Don't know how it was controlled or anything. Was on a rig when i was out for a skid in pureora.
User avatar
flyingbrick
Hard Yaka
Posts: 1725
Joined: Sun Jan 18, 2009 7:36 pm
Location: Hamilton/Auckland

Re: Free Spool in cab for Warn Winches??

Post by flyingbrick »

You can buy air actuators for relatively cheaply from norgen (if i remember correctly). You'll want a dual auction one that pulls and pushes.

All you'll have to do is make a lever up to replace the handle and have the piston pushing or pulling it from lock to free.

Post pics!
phone Ross Bolus (secretary of the BOP club) He'll save you.
User avatar
kbushnz
Hard Yaka
Posts: 2486
Joined: Wed Sep 16, 2009 9:03 am
Location: Massey, Auckland

Re: Free Spool in cab for Warn Winches??

Post by kbushnz »

Thought about a little motor, You would have to power one way for a few seconds and then reverse the current and power it the other way.

It has to turn 180 degs...

Prefer some way of moving it manually, as its out in front and will get in the weather..mud..sand...

Thought about gears and an old fashioned handbrake. The ones that you turn and pull....

Hmmmm

Calvin
Cheers Calvin
KZJ78 Landcruiser Prado...
User avatar
Sadam_Husain
Angry bird
Posts: 5164
Joined: Mon Feb 20, 2006 12:00 pm
Location: WELLINGTON

Re: Free Spool in cab for Warn Winches??

Post by Sadam_Husain »

when I was looking through one of the 4x4 mags down at stinkys workshop last week I thought I saw a write up about one?
User avatar
sibainmud
Hard Yaka
Posts: 1846
Joined: Sun Apr 04, 2010 9:27 am
Location: North Shore Auckland

Re: Free Spool in cab for Warn Winches??

Post by sibainmud »

Thought about using marine shift cables?
http://www.teleflexmarine.com/products/controls-and-cables/control-cables-and-accessories/tfxtreme-cables/
Try this for a start.
Have seen these cables used for all sorts of things, even a brake cable to the rear brakes on a landrover on a A frame.
There is a full range of anchors and ball end and trunion style ends. They are fully adjustable too :wink:
Best of luck.
Cheers,
I keep looking for the loose nut behind the wheel, but I can't find it!!
User avatar
Swamped
Hard Yaka
Posts: 1264
Joined: Sun May 25, 2008 10:19 pm
Location: North Island

Re: Free Spool in cab for Warn Winches??

Post by Swamped »

Soo you don't want to rely on anything electrical etc?? You could just use a single direction cable ie for pulling it into spool and a strong spring to pull it back into retrieve??
User avatar
pjb
Hard Yaka
Posts: 282
Joined: Wed Feb 17, 2010 8:37 am
Location: North Shore City

Re: Free Spool in cab for Warn Winches??

Post by pjb »

How about stealing the throttle assembly off a wreck? (Complete with cable). It already has a cable and spring return...

*edit: come to think about it, would only do 90° though...
94 Pajero SWB, 3.5 V6
User avatar
kbushnz
Hard Yaka
Posts: 2486
Joined: Wed Sep 16, 2009 9:03 am
Location: Massey, Auckland

Re: Free Spool in cab for Warn Winches??

Post by kbushnz »

I was thinking about two gears, small one on shaft to free spool.
bigger one next to it, then operate the bigger one.
Only need to move the bigger one smaller amount of travel to get the smaller one to turn more.

Make sense?? As current lever has to operate thru 180 degs.

Calvin
Cheers Calvin
KZJ78 Landcruiser Prado...
User avatar
suzolla
Hard Yaka
Posts: 1577
Joined: Mon Jun 13, 2005 12:00 pm
Location: Hamilton
Contact:

Re: Free Spool in cab for Warn Winches??

Post by suzolla »

Hi,
It is possible to buy 180 degree turn actuators, air or elec, have a look on ebay.
Cheers
Tim
User avatar
pjb
Hard Yaka
Posts: 282
Joined: Wed Feb 17, 2010 8:37 am
Location: North Shore City

Re: Free Spool in cab for Warn Winches??

Post by pjb »

Would worry that you might not be able to get enough torque on the free-spool shaft if you geared it...
94 Pajero SWB, 3.5 V6
User avatar
jeremy
Hard Yaka
Posts: 288
Joined: Sat Jan 21, 2006 12:00 pm
Location: Auckland

Re: Free Spool in cab for Warn Winches??

Post by jeremy »

Here's a different idea I just stumbled on...

Image
Image
Image

...although it's probably not a workable idea for a front mount winch
User avatar
kbushnz
Hard Yaka
Posts: 2486
Joined: Wed Sep 16, 2009 9:03 am
Location: Massey, Auckland

Re: Free Spool in cab for Warn Winches??

Post by kbushnz »

That looks interesting. Thanks Jeremy.
Was thinking about mid mounting the winch to get the weight off the front end.
Also now my huge exhaust system has gone, I now have some room.
Plastic rope is on its way.....

Calvin
Cheers Calvin
KZJ78 Landcruiser Prado...
User avatar
Madaz
Hard Yaka
Posts: 1042
Joined: Mon Sep 05, 2005 12:00 pm
Location: Hamilton

Re: Free Spool in cab for Warn Winches??

Post by Madaz »

What about a push pull cable, using part of a throttle butterfly? so that you can travel in a circular motion
Post Reply

Return to “Projects / Mod's”