FJ40 gets a paint job

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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Slow progress on the paint front, lots of small stuff to prime up,but im sure it will be worth it in the end, prep is the key so they say.... getting other cert stuff sorted as well anyway, mainly new seatbelt anchor points in the rear.
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Lower seatbelt anchor was easy through the wheel well, doubler plate, done.
Lower seatbelt anchor was easy through the wheel well, doubler plate, done.
took the rear corner windows out to hide the top anchor plates inside body...
took the rear corner windows out to hide the top anchor plates inside body...
close up of the window seam where we opened it to rivet plate inside for seatbelt anchor point.
close up of the window seam where we opened it to rivet plate inside for seatbelt anchor point.
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Anybody know where to get rubber flares these days that are wider than the standard 50mm or so?
I have searched a few builds on here but havent really tracked down anything good.
Tried Repco, Bunnings, Rubbermark..... What have others used that doesnt look to cheap and holds its shape?
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niblik
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Re: FJ40 gets a paint job

Post by niblik »

Bunnings has that black garden edging that could be goodly. :wink:

Check out this thread http://www.offroadexpress.co.nz/Forums/ ... ng#p333195
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Mattman
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Re: FJ40 gets a paint job

Post by Mattman »

Terrain Tamer flares come in 55mm and 75mm. Guy on tradme has them listed NY the meter. Lot more expensive than the edging but look great.

Matt.
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ClassicCruiserSpares
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Re: FJ40 gets a paint job

Post by ClassicCruiserSpares »

Ive got 50mm and 75mm at work :D
Toyota Landcruiser FJ40, front and rear lockers, 35" simex.
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niblik
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Re: FJ40 gets a paint job

Post by niblik »

ClassicCruiserSpares wrote:Ive got 50mm and 75mm at work :D


Well, sounds like that's ya place to go. Heh. Road trip to chch? :wink:
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Yeah ORE comes up with the goods again :D , thanks guys for the info, i did talk to that guy on trademe and it sounded promising, thanks Mattman.
However in the South island is always good so will get in touch with CCS again and see what we can get to cover these wheels legally :roll:
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wjw
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Re: FJ40 gets a paint job

Post by wjw »

I got 100mm wide strips from para rubber, the oil, fuel and uv rated stuff.. 6mm thick too. Was $6 a meter.
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crazyclark31
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Re: FJ40 gets a paint job

Post by crazyclark31 »

i used some conveyor belt for my flares. could cut it to whatever shape needed and isn't all wavey were screws go in. reckon looks better than those bush ranger type ones
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

So have to change a couple of things for the certifier, nothing to major, more doubler plates on the rear seat mounts and strengthen some trans. mounts.....
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Six point, 4 layer, plated rear seat mounts....
Six point, 4 layer, plated rear seat mounts....
underside view of one of the doubler plates for rear seat mounts...
underside view of one of the doubler plates for rear seat mounts...
rear trans. mount that needs a gusset...
rear trans. mount that needs a gusset...
starting the strengthning...
starting the strengthning...
stronger i guess.
stronger i guess.
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

I cant decide wether to go for the moulded type flare and be done with it, ie. cut to length, or make my own out of rubber strip.
Found some more photos of..... prepping for painting 8)
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Touching up the white top as well...
Touching up the white top as well...
classic shape of the 40 bonnet...
classic shape of the 40 bonnet...
its nearly time
its nearly time
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niblik
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Re: FJ40 gets a paint job

Post by niblik »

Awwww yearghhhhh. Good stuff man. As for the flare thang, why not get some edging type flare and try it on 'for size'? If not a goer, go the more expensive route with flares?
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MNC
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Re: FJ40 gets a paint job

Post by MNC »

KROOZA wrote:So have to change a couple of things for the certifier, nothing to major, more doubler plates on the rear seat mounts....


So he wanted double plate mounts for all 6 of the bolts?
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KROOZA
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Re: FJ40 gets a paint job

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Yeah MNC, the guy im dealing with wanted the plates inside on the six points of the seat, as well as underneath. I originally just thought the RVR seat plates would be sufficient....... but, not enough surface area.
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IMG_0047.JPG
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wjw
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Re: FJ40 gets a paint job

Post by wjw »

KROOZA wrote:Yeah MNC, the guy im dealing with wanted the plates inside on the six points of the seat, as well as underneath. I originally just thought the RVR seat plates would be sufficient....... but, not enough surface area.


I had the same problem, Wayne wanted top plates too.
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Well after threatening to give up for months, the starter finally croaked the other day when getting ready to do some final jobs to the Cruiser... many words have been said while lying under it trying to shim it, rewire it and finally re-condition the starter but in the end had to do what i didnt want to and drop trans off to fit new ring gear :evil:

Managed to get it winding over lastnight, sounds sweet to what it used to, and it is a different beast now...will try get some video of it with its new lease on life 8)
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Taking gearbox off to get to ring gear... grrrrr!
Taking gearbox off to get to ring gear... grrrrr!
gearbox out...
gearbox out...
new ring gear installed...
new ring gear installed...
ready to roar!!
ready to roar!!
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Heres a wee sound clip of the engine running before the exhausts are put on. http://www.youtube.com/watch?v=--NmsojAJrU
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niblik
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Re: FJ40 gets a paint job

Post by niblik »

yearghhhh buddy! 8) :mrgreen:
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Bit more progress towards road status hopefully, getting some final jobs done that i dont have any skills in, so its taken a trip to the workshop...
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got some seals for the rear barn doors....
got some seals for the rear barn doors....
glued..should keep the wind and fumes out...
glued..should keep the wind and fumes out...
new chev taking old chev to the workshop....
new chev taking old chev to the workshop....
on hoist for exhaust fitting...
on hoist for exhaust fitting...
trying for fit in there
trying for fit in there
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KROOZA
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Re: FJ40 gets a paint job

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Ok so im playing catch up with photos here because work got busy and i didnt have time to update things on here.... so ill skip through a few as i find them. :)
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Back from the exhaust shop in town, i dont have the talent to do that kind of work
Back from the exhaust shop in town, i dont have the talent to do that kind of work
Cool sounding decent exhaust system on it finally
Cool sounding decent exhaust system on it finally
Decided to put a high-torque on it because the old starter wasnt doing a good enough job for me
Decided to put a high-torque on it because the old starter wasnt doing a good enough job for me
Welding a bracket under the body to fix the new handbrake assembly to
Welding a bracket under the body to fix the new handbrake assembly to
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Fakey
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Re: FJ40 gets a paint job

Post by Fakey »

Looking good so far, just be wary of those el cheapo hi torque starters. Mine lasted as far as a little play in some mud puddles, filled up with mud an burnt itself out so I bought one of those big old chev starters 2nd hand for $50 an haven't had any trouble since :lol:
Didn't barbie drive a jeep??
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Yeah i hear you on the el cheapo starter Fakey, but i just couldnt get the old chev starter to crank the engine over properly everytime, it didnt seem to have the grunt, i got sick of rebuilding the old starter to make it work after doing it up twice. I would like to know what compression the engine is running exactly but i wouldnt have thought it would be that much the original chevy starter shouldve been fine..... :?
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Re: FJ40 gets a paint job

Post by hippy_ »

I just want this badly........ :mrgreen: :mrgreen:
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

few more photos because everyone likes looking at photos, not so much reading... :D
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getting ready for the big spray day....
getting ready for the big spray day....
more masking...
more masking...
rolled in the temporary paintshop..
rolled in the temporary paintshop..
ready to paint, cool.....
ready to paint, cool.....
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niblik
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Re: FJ40 gets a paint job

Post by niblik »

meh.. this thread has pics of a pos with no diesel power and no dents.. this build is going nowhere...

please drop off to nibz in chch asap.. :mrgreen:

looks like ya been gettin some time on her again now the warmer weathers comin, time to get her ready for trippin huh? woo woo!
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Ha ha yeah nice one Niblik, the missus would have happily sent this truck to you a year ago (back when i said i just wanted to give it a quick flick of paint and thats all) he he :lol:
Heres a few painting shots, bit of excitement for me and any 40 series fans out there seeing an old girl revived......
Attachments
First blows of paint going on...
First blows of paint going on...
more first coat going on...
more first coat going on...
More coats of paint....
More coats of paint....
Few coats gets it looking back to its former glory....
Few coats gets it looking back to its former glory....
After a few coats it starts to look like new again.
After a few coats it starts to look like new again.
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tomsoffroad
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Re: FJ40 gets a paint job

Post by tomsoffroad »

Choice man, very cool 8) 8)
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

So its been a while ......... 9 months or so since i last updated anything, sorry to anybody that was following the build, i havent given up just got busy with work and family etc. Last time i posted something i had just finished the paint job and after that dried i got hold of some flares and fitted them up ......... i may have slowed down but i plan to finish this
Attachments
attaching the new flares to front
attaching the new flares to front
had to use 75mm wide to cover enough wheel tread
had to use 75mm wide to cover enough wheel tread
fitting to the rear arches
fitting to the rear arches
fixed with plenty of screws and washers
fixed with plenty of screws and washers
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niblik
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Re: FJ40 gets a paint job

Post by niblik »

Great to see ya still tickin away on her dude. Don't apologise for time with family and work either bud. Anyone that has built anything can appreciate where you're at.

Nice tidy guard extensions.

Next?
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KROOZA
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Re: FJ40 gets a paint job

Post by KROOZA »

Hey Niblik, you were quick to notice my new post, im not the only one that hangs out for a post that has FJ or 40 in the heading :lol:
Few more pics of seals going in between the roof and tub, i waited for 3 months for these and had given up on them arriving but couldnt find anything else that would fit with a triple layer seal like these have
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P1030899.JPG
P1030901.JPG
P1030900.JPG
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