Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Starting a project or modification? Then post it's progress here and show us some pic's.
Post Reply
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Dump valvs. Had to weld up old holes and re drill in better location.
Attachments
373923_4462263682668_174352787_n.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Almost back to where i started :wink:
Attachments
582010_4462265362710_1959706755_n.jpg
User avatar
juz
Hard Yaka
Posts: 1053
Joined: Wed Aug 19, 2009 10:30 pm
Location: Dunedin

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by juz »

looking awesome! did you have this forsale on trademe recently? 8)
Softroader VW Amarok nowadays.... :roll:
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Sweet :D
Attachments
526373_4462266322734_1580052977_n.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Was bizy with exo cage before i started with hilux axels. Using 1.5 chromoly.
Attachments
536591_3694005716699_960522655_n.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Marking out main hoop. practiced bending by building rock sliders first......took me 2 days ha ha
Attachments
554554_3694008876778_386884964_n.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

First bend.
Attachments
530335_3694009516794_1813117759_n.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

More bending
Attachments
560378_3694014516919_637465711_n.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Starting to take shape. Looks easy but had mean headache by the end of the day.
Attachments
547127_3694016316964_964329892_n.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Side bars. run out of chromoly tubing. had to wait 3 months to afford more :?
Attachments
561805_3768022647076_113359656_n.jpg
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

So thats my build so far to date. 1year and 8 months. will keep you posted as i make more progress. Had a sick day form work and got the engine running :D
User avatar
lincooln
Hard Yaka
Posts: 1251
Joined: Tue May 22, 2007 12:00 pm
Location: Kaiwaka and Dorkland

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by lincooln »

This is awesome. Well done
Lubrication Specialist
Lubrication Engineers
www.lubeng.com.au lincoln@lubengnz.co.nz
BlakeJ
Hard Yaka
Posts: 431
Joined: Wed Nov 02, 2011 6:06 pm
Location: CHCH / Wanganui

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by BlakeJ »

Nice build, very jelous, starting to wish that i didnt muck around with the injected g16 and should have gone straight to 4age. Where did you get those chinese beadlock rims? were they super expensive if u dont mind me asking
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Thanks :D $1100 for 5. From trademe. Guy had a container full of them.
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Anyone got any advice on hilux 8" lockers? Where i can buy? Air Locker, factory e locker or lock right?
User avatar
LOLYF
Hard Yaka
Posts: 712
Joined: Fri Feb 03, 2006 12:00 pm
Location: west auckland

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by LOLYF »

Mattrade wrote:Anyone got any advice on hilux 8" lockers? Where i can buy? Air Locker, factory e locker or lock right?


If you want a lockright try http://www.rocky-road.com
last one i got was $380 to my door
User avatar
Dr_PC
Hard Yaka
Posts: 797
Joined: Thu Feb 13, 2003 12:00 pm
Location: Moerewa Bay of Islands
Contact:

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Dr_PC »

Bloody good write up and very impressive what you have done. Waterproofing ecu.. yep you're a sparky.
Batfastard
Dr. Love Glove
Posts: 360
Joined: Tue Apr 10, 2012 10:16 pm
Location: Auckland

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Batfastard »

Hi.what sort of bender did you use on your cage and where did you get it from.nice job on the tube work.good to see some one on the site take the time to form main hoop in one continuos lenth.not in two bit and welding in the middle :D
pruggerdore
Hard Yaka
Posts: 610
Joined: Wed Oct 07, 2009 1:14 am
Location: hawkes bay

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by pruggerdore »

for a newbie you have done really well. on too it. truck building means means continuous expenditure. lockers imo selectable only in the front. I have auto in back. ARB selectable be the best but are moon beans. lock right in back and see how you get on for a while. seat time learn. front lockers can get you in trouble easily.
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Batfastard wrote:Hi.what sort of bender did you use on your cage and where did you get it from.nice job on the tube work.good to see some one on the site take the time to form main hoop in one continuos lenth.not in two bit and welding in the middle :D



Cardwell Racing Supplies in Auckland. Costs a arm and a leg but works a treat.
Attachments
test1.jpg
User avatar
muddyhilux
Hard Yaka
Posts: 1307
Joined: Wed Oct 04, 2006 12:00 pm
Location: auckland

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by muddyhilux »

for anyone interested in the above, a bender with stop and degree wheel as well as 1.5" die set and 2" die set are looking at $2130. I'm currently trying to find cheaper :lol:
1990 surf 350 chevy jacked up and currently under construction again
Tarmac
Hard Yaka
Posts: 335
Joined: Fri Feb 03, 2012 4:46 pm
Location: ChCh The Shaky Isle

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Tarmac »

This is sweet, gd stuff.
Is the gearbox cable or hydraulic? I've seen photos of 4a conversions, also had a geeze at a 3.8 v6 but either cable clutch or auto. Im just having trouble trying to picture how fit a clutch cyl to the firewall and clear the 4a inlet manifold... the best idea I have so far is a homemade clutch only pedalbox
'Drift Spec'... The new "Half Assed"
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Tarmac wrote:This is sweet, gd stuff.
Is the gearbox cable or hydraulic? I've seen photos of 4a conversions, also had a geeze at a 3.8 v6 but either cable clutch or auto. Im just having trouble trying to picture how fit a clutch cyl to the firewall and clear the 4a inlet manifold... the best idea I have so far is a homemade clutch only pedalbox


Using stock clutch cable
Ha ha not so good with paint :wink:
Attachments
Untitled.png
Tarmac
Hard Yaka
Posts: 335
Joined: Fri Feb 03, 2012 4:46 pm
Location: ChCh The Shaky Isle

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Tarmac »

Brilliant :!: so your running somethin like a t50 outta an AE86 or similar and youve built a piviot on the bellhousing so the cable moves the slave? from what i can see from the diagram. Man I never even thought of that. Think I will still run with the reverse mount master... how hard can building a pedal box be? am missing a few small bits for the 4a conv but by the time you balance purchasing those verse a g16 from scratch it becomes cost effictive (my box crunches already) unless I spy a damaged gti? swift for a good dollar. Thanks for the reply
James
'Drift Spec'... The new "Half Assed"
User avatar
d_b
Driver/Navigator
Posts: 17
Joined: Sun Aug 08, 2010 6:53 pm
Location: sth ak

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by d_b »

hey guys going hydraulic isnt too hard... st151 corona master with vl commy hose slightly modified using stock t50 slave. the alloy is there to take up some of the shoulder of the master as the firewall is thin and help spread the load. Image
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Testing out the flex, with new axels.
Attachments
DSCF2623.JPG
User avatar
Mattrade
Hard Yaka
Posts: 386
Joined: Sun Aug 12, 2012 8:42 pm

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Any tips on painting galvanised bull bars. painted mine with etch primer then with black 600 series, still pealing off????
Tarmac
Hard Yaka
Posts: 335
Joined: Fri Feb 03, 2012 4:46 pm
Location: ChCh The Shaky Isle

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Tarmac »

You cannot beat hot dipped galv, thievin buggers charge by the kilo gettin done, an most of what ive seen dipped pulls under the heat, but... it does wk :roll: $3 somethin per kilo of steel I think
'Drift Spec'... The new "Half Assed"
BlakeJ
Hard Yaka
Posts: 431
Joined: Wed Nov 02, 2011 6:06 pm
Location: CHCH / Wanganui

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by BlakeJ »

galv is hard as shit to keep paint too, i dunno if painting straight on it with por15 will be any better. powder coatings the way to go but a bit late for that now
Tarmac
Hard Yaka
Posts: 335
Joined: Fri Feb 03, 2012 4:46 pm
Location: ChCh The Shaky Isle

Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Tarmac »

Sorry, I have read the whole thing a few times, 4got hot diped is what you had done on the bumper to start with.... I have no idea other than colour code to suit the galv :oops:
'Drift Spec'... The new "Half Assed"
Post Reply

Return to “Projects / Mod's”