Cast aluminium welding?

Garage talk. Anything from mounting a winch to water proofing the electrics.
Post Reply
User avatar
pjb
Hard Yaka
Posts: 282
Joined: Wed Feb 17, 2010 8:37 am
Location: North Shore City

Cast aluminium welding?

Post by pjb »

Is it possible to weld bits of a broken aluminium casting back on?
If so, anyone know where I might get this done (North Shore)?
Cheers!
Last edited by pjb on Thu Sep 06, 2012 8:16 am, edited 1 time in total.
94 Pajero SWB, 3.5 V6
Tarmac
Hard Yaka
Posts: 335
Joined: Fri Feb 03, 2012 4:46 pm
Location: ChCh The Shaky Isle

Re: Cast aluminium welding?

Post by Tarmac »

It is certainly possible, it comes down to how Poo the cast is to start with (quality of the ally) but from what I have found - doing this - results vary from fkn awesome to av to poo. Also depends on the application, av may be fine :wink:... sometimes on a bad day I blame the cast...
'Drift Spec'... The new "Half Assed"
pruggerdore
Hard Yaka
Posts: 610
Joined: Wed Oct 07, 2009 1:14 am
Location: hawkes bay

Re: Cast aluminium welding?

Post by pruggerdore »

who where no idea but the best material I have found to weld back together with is the same as what came out. Ie the broken bits or another part of the casting that dosnt need to be there. back yard styles lol. real alloy welders will know what they need too use
007
Hard Yaka
Posts: 276
Joined: Sun Nov 20, 2011 8:49 pm
Location: Upper hutt, Wellington
Contact:

Re: Cast aluminium welding?

Post by 007 »

Don't k ow if this is suitable for what you want to do but I have used this and it is strong as.

http://www.trademe.co.nz/business-farmi ... 488165.htm


http://www.youtube.com/watch?v=SwyglwkZcCU
Latest mod, pin stripes, hit the same branch I did on the way in on the way out.

ford ranger wildtract and sj.
User avatar
williamhamilton
Hard Yaka
Posts: 763
Joined: Sun Jan 21, 2007 12:00 pm
Location: Wairarapa
Contact:

Re: Cast aluminium welding?

Post by williamhamilton »

pjb wrote:Is it possible to weld bits of a broken aluminium casting back on?
Is so, anyone know where I might get this done (North Shore)?
Cheers!


Sent as PM too

We use HTS2000 for this type of work with good results. Usually we have a number of rods sitting in the workshop for repairs. It can be a miracle tool for your box of tricks....

W
Tarmac
Hard Yaka
Posts: 335
Joined: Fri Feb 03, 2012 4:46 pm
Location: ChCh The Shaky Isle

Re: Cast aluminium welding?

Post by Tarmac »

Never used the sugjested bits but yes any eng shop worth their salt should be able to tig your bits back together
'Drift Spec'... The new "Half Assed"
User avatar
coxsy
Hard Yaka
Posts: 5200
Joined: Tue Jun 20, 2006 12:00 pm
Location: mangere auckland

Re: Cast aluminium welding?

Post by coxsy »

i use a company on gt south rd penrose ,but can't find them, speciality welding or something
89 safari, pto winch, 33x15 simexs. sliders,75mm lift . turbo intercoolered
User avatar
DEATH_INC
Hard Yaka
Posts: 329
Joined: Tue Feb 06, 2007 12:00 pm
Location: Papatoetoe Auckland

Re: Cast aluminium welding?

Post by DEATH_INC »

coxsy wrote:i use a company on gt south rd penrose ,but can't find them, speciality welding or something

Machine part welding? They're pretty good.

If you come that far though....bring it to Manukau and I'll have a look at it. Post up some pics.
User avatar
coxsy
Hard Yaka
Posts: 5200
Joined: Tue Jun 20, 2006 12:00 pm
Location: mangere auckland

Re: Cast aluminium welding?

Post by coxsy »

thats sounds right, welded up side window frame for the 66 mustang
89 safari, pto winch, 33x15 simexs. sliders,75mm lift . turbo intercoolered
User avatar
pjb
Hard Yaka
Posts: 282
Joined: Wed Feb 17, 2010 8:37 am
Location: North Shore City

Re: Cast aluminium welding?

Post by pjb »

Cheers fellas! Got some HTS2000 sticks on the way...
94 Pajero SWB, 3.5 V6
Post Reply

Return to “Tool Shed”