The turbo whistle was still there even when I had the 2" exhaust made, however my cert guy said it was borderline and the book says that the exhaust should have at least one means of attenuation. just put on a resonator and it silenced it down a little but killed most of that lovely turbo whistle.
Boogers build thread
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Re: Boogers build thread
yeah they are coming back into their own. get heaps of comments now ( most all good) had the whole wheel alignment wksp boys over checking it out when I took it around.
The turbo whistle was still there even when I had the 2" exhaust made, however my cert guy said it was borderline and the book says that the exhaust should have at least one means of attenuation. just put on a resonator and it silenced it down a little but killed most of that lovely turbo whistle.
The turbo whistle was still there even when I had the 2" exhaust made, however my cert guy said it was borderline and the book says that the exhaust should have at least one means of attenuation. just put on a resonator and it silenced it down a little but killed most of that lovely turbo whistle.
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Re: Boogers build thread

time to clean up the wiring, dash switches in and working

Glove box now contains relays for thermo fans,spotlights and air compressor, Glow plug controller, glow relay, Diesel to petrol tacho interface ( which is not working with my tacho yet to be fault found bugger)

Battery in for the final time, clamped and wiring all neat and tidy.

difflocks air manifold mocked up in position I think it will sit, waiting for a air switch to turn compressor on and off. have a valve and airline that I can connect into the manifold to blow up my tyres.

made up a bracket for the intercooler

mark once cut three times or is it the other way ha ha

mount is in after alot of playing around. hard to get the bonnet sitting flush on the air curtain when you cant get in there to adjust it.
tomorrows jobs are cut the wheel arches and panel in any of the holes that will eventuate from that.
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Re: Boogers build thread
So here are the next lot of pics, (turning into a picture book) worked till 2am on wed night and up at 7 trying to get it all done for cert, ran out of gas with the body unfinished. lucky it was enough for him to be able to accept that.
unfortunatly my rear brakes are no longer legal, the rules have changed in the three years and welding on caliper mounts is a no no now, have to bolt them on(I was going to bolt on originally but when I went for pre build talk to cert guy he said just weld them) so wife is now looking at pulling the pin on taking it to the south island. time is running out now. oh well

the new front fender cut line

cut
unfortunatly my rear brakes are no longer legal, the rules have changed in the three years and welding on caliper mounts is a no no now, have to bolt them on(I was going to bolt on originally but when I went for pre build talk to cert guy he said just weld them) so wife is now looking at pulling the pin on taking it to the south island. time is running out now. oh well

the new front fender cut line

cut
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Re: Boogers build thread


the front arches nicked with grinder then hammered in. they fold nicely on the original fold. the folded in piece will now form something to bolt the flexi flares to

Carving out the rear of the front wheel arch, this comes into the footwell. but really needs doing to get the proper clearance for the 31" extreme muds.

rear arches need the same treatment. all the touching is at the rear of the arch. these will be harder as the arch lip is double skinned not single like the front.

found it hard to try and get it to flex enough to test where it was touching.

double skin of the rear arch cut and nicked ready for reshaping for extra clearance.

jacking out the rear of the arch for even more clearance.


inside

inside welded

my parents new drive is getting a workout

side sill cut out, I was going to put the 50x100 box verticle on the outside of what you see here.

but because of this dent from a big rock on thompsons track I decided to cut the sills all the way through half way up and then use the box horizontally.

the source of the rust in the old sills.

box tacked onto the vertical support

primed and ready for sealing up

outside

I capped the ends of the box to slow down future rusting

inside tacked to what was left of inner sill
Re: Boogers build thread
wow... just wow! looking mean 
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Re: Boogers build thread
ok, south island trip has been postponed for now due to unforseen events. however I am getting some time on the lada.
The Cert guy was pretty happy overall and only pulled me on the following, he did not do a road test however so that may pull a few more things
RH Engine mount to have one more web welded in
rear brake hose to be longer due to increase length of shocks ( forgot about that however just cut the mount and extended and the std hose does the job.so this job is good)
need flexi flares ( already had them in the back however not fitted due to not having welding of arches complete)
Rear Driveshaft hoop required due to a turbo engine being fitted ( he said this is ment for petrol engines but they missed the fact diesels can also have turbos so as per book at moment need the hoop however easy fix)
Rear brake mounts cannot be welded on anymore without the whole axle being ex-rayed!!!! bit gutted about this as he told me it is ok 3 years ago and that is what I did!!!!(so alot of grinding and accurate drilling and I have new bolt on mounts made and one fitted. My poor little plasma was struggling to get through the 12mm plate though ( needs to be as thick as mounting bolts).
So I have most things pretty much done, just have to finish off welding these rear arches (right pain as the body seal keeps dripping into the welds and onto my fingers ouch!!!!!! and then mount the flexi flairs. and bed in the brakes again and I should be passed fingers crossed.
sorry for no pics but have not had time to upload them.
The Cert guy was pretty happy overall and only pulled me on the following, he did not do a road test however so that may pull a few more things
RH Engine mount to have one more web welded in
rear brake hose to be longer due to increase length of shocks ( forgot about that however just cut the mount and extended and the std hose does the job.so this job is good)
need flexi flares ( already had them in the back however not fitted due to not having welding of arches complete)
Rear Driveshaft hoop required due to a turbo engine being fitted ( he said this is ment for petrol engines but they missed the fact diesels can also have turbos so as per book at moment need the hoop however easy fix)
Rear brake mounts cannot be welded on anymore without the whole axle being ex-rayed!!!! bit gutted about this as he told me it is ok 3 years ago and that is what I did!!!!(so alot of grinding and accurate drilling and I have new bolt on mounts made and one fitted. My poor little plasma was struggling to get through the 12mm plate though ( needs to be as thick as mounting bolts).
So I have most things pretty much done, just have to finish off welding these rear arches (right pain as the body seal keeps dripping into the welds and onto my fingers ouch!!!!!! and then mount the flexi flairs. and bed in the brakes again and I should be passed fingers crossed.
sorry for no pics but have not had time to upload them.
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Re: Boogers build thread

Intercooler mounted and expansion tank mounted next to it, fits better than I thought.

Reinforced front upper shock mounts,( did these a while ago just never took a pic)

New Bolt on rear brake caliper mounts , My little plasma was struggling with the 12mm plate required by the certifyer.

Bolted up and ready for Capliper.

LH Rear arch finished welding/sealing/primered and ready for flexi flares.


Rear Flare on

My Little OLD helper, Has Alzeimers so not that much help but he loves it.

Front Flare on

Finished result

Re: Boogers build thread
so sweet. Love seeing updates on this.
have you wound the fuel/boost up on this much at all? any idea on the max egts on a pug XUd engine?
have you wound the fuel/boost up on this much at all? any idea on the max egts on a pug XUd engine?
Re: Boogers build thread
hey I will be in touch about the diff in due time bit bussy at the mo to come get it,
ANY way I was going to strongly sujest that you strengthing up the rear diff housing while your at it.
I had to change mine after realising it had a good 2-3 degrees camber on each wheel.
the second diff housing has also started to bend now after only 1 easyish drive. definatly due to the 29"s
So im keen to get mine done, would do it myself but I dont have the gear to make up some dummy axels and bearings and streighten it up and I am bit nervis about welding a housing myself and f-ing it up.
have you just welded up the front shockmounts i.e. you didnt add any extra steel to the mix? was eyeing up mine to do the same.
gr8 progress man. I wish I had a helper friend too, they look super handy to have floating around the garage; put foot here, hold that there, cut this here, fetch me this and that, sounds awsome.
bit of lada porn for motervation
ANY way I was going to strongly sujest that you strengthing up the rear diff housing while your at it.
I had to change mine after realising it had a good 2-3 degrees camber on each wheel.
the second diff housing has also started to bend now after only 1 easyish drive. definatly due to the 29"s
So im keen to get mine done, would do it myself but I dont have the gear to make up some dummy axels and bearings and streighten it up and I am bit nervis about welding a housing myself and f-ing it up.
have you just welded up the front shockmounts i.e. you didnt add any extra steel to the mix? was eyeing up mine to do the same.
gr8 progress man. I wish I had a helper friend too, they look super handy to have floating around the garage; put foot here, hold that there, cut this here, fetch me this and that, sounds awsome.
bit of lada porn for motervation
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Re: Boogers build thread
Cameron: Glad that you are enjoying this I have had my ups and downs but I have enjoyed it more than hated. As For winding it up. No I have not touched it yet, It pulls like a 14 year old school boy over his first porn mag at the moment so not sure if I need to. I also want to get an EGT and Boost gauge before I do as well just to be on the safe side.
however they wind up easily and safely, lots of info online about doing it and a few good you tube vids as well. the UK boy racers in their 306s wind them up and get better speed than the petrol's so lots of fun to be had I think.
Ladeda: Yeah I regret not doing it now but to late and I have given mine a good hammering with the 30" BFGs before I did all this and it has survived ok. (wheel alignment came up good)
However doing a strengthened rear diff with a 3 point linkage instead of the 4 is already on the list for future jobs.
Edited because I did not answer Camerons post.
however they wind up easily and safely, lots of info online about doing it and a few good you tube vids as well. the UK boy racers in their 306s wind them up and get better speed than the petrol's so lots of fun to be had I think.
Ladeda: Yeah I regret not doing it now but to late and I have given mine a good hammering with the 30" BFGs before I did all this and it has survived ok. (wheel alignment came up good)
However doing a strengthened rear diff with a 3 point linkage instead of the 4 is already on the list for future jobs.
Edited because I did not answer Camerons post.
Last edited by Nivapulledout on Wed Feb 06, 2013 9:34 pm, edited 1 time in total.
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Re: Boogers build thread

Rear driveshaft hoop made up and ready to paint

hoop all mounted and a nice view of the new 2" exhaust.
pretty much finished everything today (apart from welding on the rear lower arm strengtheners, yes the cert guy confirmed I can do them no problems yay so no more bend arms)
Took it for a spin and could not wipe the smile off my face, drove like a dream and the brakes are working perfect with a fantastic pedal feel!!! (unlike the old drums) Power is very good and not sure if I need to wind up the fuel and boost. will wait for a bit and see if I need to.
and the aftermarket tacho works on the 8cyl High volt setting from the dakota digital tacho converter, yay I can now tell the rpms, it is sitting on 3000 at 100kph (GPS) as I had worked out. Speedo is reading about 8kph to much as I think I had worked it out with 31"tyres and my old BFGs are worn 30"tyres. So I think some 31" AT tyres will be on the order books once the BFGs are worn out.
Certification tomorrow so fingers crossed everyone!!!!
Re: Boogers build thread
good luck with cert!
Yeah they can go amazingly well with a bit more fuel and boost in there.
I follow a joker in romania with a citroen bx fitted with a citroen XM 2.1litre turbo diesel. he's struggling to keep clutches and gearboxes in the thing let alone get traction! amazingly quick car!
Yeah they can go amazingly well with a bit more fuel and boost in there.
I follow a joker in romania with a citroen bx fitted with a citroen XM 2.1litre turbo diesel. he's struggling to keep clutches and gearboxes in the thing let alone get traction! amazingly quick car!
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Re: Boogers build thread
Yeah It is the same engine just a bit bigger did not know about them only thought there was a 1.7,1.8 and 1.9 but the 1.9 will be fine for me. dont want to rip the weak gearbox apart. mine already pops out of 4th when I lift off the throttle.
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Re: Boogers build thread

Misson: fit the angle iron on the right to rear lower arms on the left

came out nice and neat, but need a paint.

AND THE BEST NEWS OF THE DAY........... IT PASSED!!!!!!!!!!!! just need to wait for the plate now which will take a week.
Now to go celebrate in Rotorua for the weekend.
Re: Boogers build thread
this is one
looking niva ive always liked the look of them
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Re: Boogers build thread
Cheers Bro, I like them cause they are different and good at what they do. And they look good ha ha.
I am sort of on hold with booger at the moment, I am working up in Auckland during the weeks and only back on the weekends which are now tied up with moving house and renovations.
Got a call from the certifier and he was going through the pics he took and relized he missed something, the rear brakes are sliding type and so will need a small flex hose to them not the hard lines I have.(they will only move 5mm from new pads to worn pads and I really dont see the problem but alas have to keep them happy)
cant wait for some rain so I can take him out and test his new legs.
I am sort of on hold with booger at the moment, I am working up in Auckland during the weeks and only back on the weekends which are now tied up with moving house and renovations.
Got a call from the certifier and he was going through the pics he took and relized he missed something, the rear brakes are sliding type and so will need a small flex hose to them not the hard lines I have.(they will only move 5mm from new pads to worn pads and I really dont see the problem but alas have to keep them happy)
cant wait for some rain so I can take him out and test his new legs.
Re: Boogers build thread
Awesome build mate. Good work.
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Re: Boogers build thread
ok so after 5 weeks of renovating our new house before we moved in I negotiated with the wife 3 days to get the lada up to speed, Jobs were
Radiator swap with a Citroen BX TD radiator which I could get cheap.
finish off alot of small jobs
connect and mount air compressor so I can use diff locks.
Radiator involved alot of chopping and relocating stuff, however the Citroen Hoses and expansion tank I got all ended up working nicely and turned out tidy.

new and the old radiator, has a bit more surface area huh

had to cut out alot of the front where the horns were mounted.

horns new home,Had to move the winch solenoids for the 3rd time as well

having a pause at the sharp end. Thompsons track
here are a couple of vids from the top of thomo's took the left hand track up as wanted a challange, stalled once at the bottom bad bit and made it one go all the way up. passes my test I reckon. we also went about half way down the katikati side however turned around as my winch had dropped a magnet and we were the only vehicle. that is next on my list of must do's though, just need to find time
[youtube]http://www.youtube.com/watch?v=JXujOX3nzJA[/youtube]
Radiator swap with a Citroen BX TD radiator which I could get cheap.
finish off alot of small jobs
connect and mount air compressor so I can use diff locks.
Radiator involved alot of chopping and relocating stuff, however the Citroen Hoses and expansion tank I got all ended up working nicely and turned out tidy.

new and the old radiator, has a bit more surface area huh

had to cut out alot of the front where the horns were mounted.

horns new home,Had to move the winch solenoids for the 3rd time as well

having a pause at the sharp end. Thompsons track
here are a couple of vids from the top of thomo's took the left hand track up as wanted a challange, stalled once at the bottom bad bit and made it one go all the way up. passes my test I reckon. we also went about half way down the katikati side however turned around as my winch had dropped a magnet and we were the only vehicle. that is next on my list of must do's though, just need to find time
[youtube]http://www.youtube.com/watch?v=JXujOX3nzJA[/youtube]
Re: Boogers build thread
Nice articulation on the front suspension for an IFS. I think you have a leaky locker, your compressors running all the time! Nice work with the truck, there's some cool mods there.
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Re: Boogers build thread
nah lockers a fine, just found that the pressure switch cut off of 140psi is about the max my compressor is able to poke out. is ok without the engine running but I think the vibrations make the switch stay open a bit longer cause it keeps it running. weird one but seeing as just put all the lockers and compressor in the night before at 10pm did not mind a few teething problems. I will get another pressure switch that cuts at 120psi to cut the load on the compressor. pretty sure the lockers will run ok on the lower pressure however the company in Greece had said they need 140psi.
just happy the lockers work.
just happy the lockers work.
Re: Boogers build thread
excellent build up, love all the fabing.. videos very impressive...nice 
see you this morning in hamilton towing a trailer with it.
see you this morning in hamilton towing a trailer with it.
Last edited by muskie on Sat Aug 03, 2013 3:09 pm, edited 1 time in total.
Re: Boogers build thread
Awesome to see it running. So cool 
Lubrication Specialist
Lubrication Engineers
www.lubeng.com.au lincoln@lubengnz.co.nz
Lubrication Engineers
www.lubeng.com.au lincoln@lubengnz.co.nz
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Re: Boogers build thread
Hay Muskie, yeah that would be me, fun over and back to house renovation and section clearing ha ha. am living in Hamilton now. Baby is 6 weeks away so not sure if I will be having anymore fun for a while, will give me a bit of time to fix a few niggles.
Cheers Lincoon, been a long time coming that is for sure!!!.
Cheers Lincoon, been a long time coming that is for sure!!!.
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Re: Boogers build thread
Glued the permanent Magnet back on the winch motor casing and put it all back together. freed up the brake as well (original problem) And wanted to Prove it before I really need it.
needed to pull this tree stump out so decided kill two birds with one stone.