Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Starting a project or modification? Then post it's progress here and show us some pic's.
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Mattrade
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Re: Suzuki+4age+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Decided to extend body by adding 200mm between wheel arches.
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

All cut up, mock fit to check spacing.
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shortylux
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by shortylux »

Sweet. What's the plan for the bonnet? (probably the least of your concerns at the moment).
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

shortylux wrote:Sweet. What's the plan for the bonnet? (probably the least of your concerns at the moment).


Well its all up in the air at the mo still undicided but think i will cut and extend but still un sure about front guards.
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Got my drive shaft made up at drive line specialist. For a wapping 570bux outch but a really good job 8)
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Mock fit with chassie extended 230mm.
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

All fits apart from altanator clashes with steering shaft. So thinking of removing ac pump from the left side and replace it with altantor. But happy with waight all behind front axel.
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Got a after market intercooler to fit just behind front grill, real good fit was stoked :D
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Thinking of some bar work to bring it all together.
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

3mm gussets for each side rail to strengthen chassie
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trucked
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by trucked »

this sure is a awesome build you got going on, is going to be one he'll of a weapon when it's going again
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Thanks ya cant wait 8)
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Got some 2" and 4" bump stops for the front just need to decide what one i can fit in. should help handle the hard hits with the extra engine waight that i have added
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Bit of a mish finding a good place to mount, but finally decided to make 6mm plates in front of axel to strike on.
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Last edited by Mattrade on Tue Jun 18, 2013 8:50 pm, edited 1 time in total.
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Got this off ORE, for the rear. Thanks for a good deal :wink:
Planing to put my LSD from the rear up front.
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Managed to borrow a friends engine crane, mint bit of gear wish i had thought of it. Only has a 2000lbs boat winch but works sweet. Just not standing under it :roll:
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Trying to fit one very long tall motor. :oops:
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Engine in but its to tall so bonnet won't shut
Engine in but its to tall so bonnet won't shut
Springs out and engine as low as possible with out Touching.
Springs out and engine as low as possible with out Touching.
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Did some research and a guy re powering a rx7 fabricated a rear sump to miss stearing.

In my case it will let me drop it and get my oil pick up at the back to reduce the risk of it running dry up hills. Any tips on this??? Its my first sump mod. Baffels??
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shortylux
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by shortylux »

Mattrade wrote:Trying to fit one very long tall motor. :oops:


at least it's not wide as well.
Definitely take the time to sort some windage baffles. Not doing so makes for a long expensive weekend (don't ask how I know).
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Front mount rusted out, ignored it first time around but finnally caught up with me.
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tomsoffroad
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by tomsoffroad »

Nice :wink:
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Fabricating new body mounts out of some 3mm plate, also extending beyond to hold front of the rock sliders. Bought a new 40 plasma cutter, still learning but a cool machine.
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Finished
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by tomsoffroad »

Are you cutting those holes with plasma?
Watching this project with much interest. Its looking awesome :wink: :D
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Hi Tom yup drill a small hole in the middle and spin. Works awsome and done in two secs :D
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by tow99 »

Those mounts look the ducks nuts mate.
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by tomsoffroad »

Mattrade wrote:Hi Tom yup drill a small hole in the middle and spin. Works awsome and done in two secs :D


Nice. Got to be cheaper than holesaws.
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by shortylux »

tomsoffroad wrote:Are you cutting those holes with plasma?
Watching this project with much interest. Its looking awesome :wink: :D


Was going to ask the same thing. Nice work Bro. Looking tidy as!
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Mattrade
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

ha ha thanks 8)
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Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage

Post by Mattrade »

Next mish is my sump. Got my engineer to mill down my sump to just the bottom flange to build up from. This is my first bit of ally welding. Way harder than any steel Ive ever welded but got there in the end.
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Bit of cling rap to stop crap droping in
Bit of cling rap to stop crap droping in
Bolted to some 6mm plate to stop it from warping
Bolted to some 6mm plate to stop it from warping
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Built it a bit deaper than needed so i can cut it down after i have made the extended oil pick up
Built it a bit deaper than needed so i can cut it down after i have made the extended oil pick up
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