Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Internal baffle plate and drain plug. Have i done this right ???? Any thoughts would be appreciated 

- tomsoffroad
- Flopsie
- Posts: 2445
- Joined: Wed Apr 28, 2004 12:00 pm
- Location: North Canterbury
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
That Baffle will work fine for keeping the oil around the pick up, the other reason for baffles and windage trays is to keep the crankshaft out of the oil, I don't know if this is a problem in your application. Keep up the good work and thanks for sharing.
FITZY.
FITZY.
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Made some windage trays for the back of the crank. thanks Smokey 

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
X2tomsoffroad wrote:Nice work
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- Hard Yaka
- Posts: 115
- Joined: Wed Jan 25, 2012 10:59 am
- Location: Chch
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Them welds don't look like they'll be cracking anytime soon



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- Hard Yaka
- Posts: 153
- Joined: Wed Nov 21, 2012 1:56 pm
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Impressive.
Making stuff that pretty much works is not always the hard part.
Making stuff that really works and looks this good is another story.
Keep the posts coming.
Making stuff that pretty much works is not always the hard part.
Making stuff that really works and looks this good is another story.
Keep the posts coming.
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Hi thanks guys
Got some more done and got the engine sitting much better lower position. Had to cut out a bit of the gear box tunel to fit.

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Bought some goodies.
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Engine mounts
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Nice truck mate, I'm a few years behind you trying to get a 4age and hilux axles in mine. I don't know what welder you are using, assuming an inverted tig, if so try turning the frequency up on your fillet welds it will narrow the arc up and concentrate it in the corner you can also play around with the balance and go more electrode negative if the material is clean. I'd like to dry sump mine but those pumps are anything but cheap I had considered making one but I dont know if Id trust it.
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Hi Antoni, been following your build looks wicked
Going to be solid once done. Thanks ya ill give it a go, watched heaps of youtube videos on tig welding, now that i got the basics i can start playing with the million settings 


Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Clutch, gear shifter, sorted.
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Finally got to the fun part of the project 

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Relocated alternator and power steering pump.
- Attachments
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Great product that zinc it stuff though I'm sure it recommends applying a primer ontop of the zinc it before top coat
- tomsoffroad
- Flopsie
- Posts: 2445
- Joined: Wed Apr 28, 2004 12:00 pm
- Location: North Canterbury
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Nice work dude 

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Re did my clutch set up. There was not enough leverage having it so low on the pivot. 

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Time for a test drive 

Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
mate thats awesome really gets up and goes!you must be stoked with getting it driveable
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
So sick man love the sound of the sr
Great work
Great work
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Nice work, are you running the standard suzuki transfer case behind the sr20?
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Hey thanks all
Yup standard transfer case with a full custom cradle. So hope it stands up to the punishment. If not will have to come up with a new plan.

Yup standard transfer case with a full custom cradle. So hope it stands up to the punishment. If not will have to come up with a new plan.
Re: Suzuki+SR20DET+Hilux Axels+coils+Exo Cage
Started to extend hood but half way through, realised that all the lines on the hood would be skew. so decided to re skin the hole thing.