
bj40 build...
Re: bj40 build...
bugger the easier way instead of trimming is to unbolt the mastercyclinder from the booster and rotate it 180 degrees then bolt it back together .this worked for mine 

FJ40,INJECTED SB 406 CHEV, LOCKER,35 SIMEXS,warn winch , 80seies vx 4.2 24v turbo diesel ,fr and rear lockers 3" exh top mount intercooler, 021 724482
- niblik
- Sausage Shack
- Posts: 3305
- Joined: Wed May 03, 2006 12:00 pm
- Location: erm.. out in the shed for a mo...
Re: bj40 build...
i thought that myself yep, but i wasnt sure if there was seals to disturb
and i knew it worked fine from the donor vehicle so wasnt too keen on playin with it too much..
took your suggestion onboard... cheers

much better...

took your suggestion onboard... cheers

much better...



Re: bj40 build...
Nib's, just looking at your radiator pics, can't tell by photo have you got the radiator rubber mounted
. If so good boy, if not sit it on cotton reel rubber mounts ( I could supply ) and some rubber mounting on the stays. With all the power and torque the 3B will put out you will find it hard to contain the VIBRATIONS.
I HOPE JAFFA TIDY'S HIS POS UP BEFORE PARKING ALONG SIDE YOURS AT RR09, DON'T WANT HIM LETTING THE SIDE DOWN,
FITZY.

I HOPE JAFFA TIDY'S HIS POS UP BEFORE PARKING ALONG SIDE YOURS AT RR09, DON'T WANT HIM LETTING THE SIDE DOWN,
FITZY.
- niblik
- Sausage Shack
- Posts: 3305
- Joined: Wed May 03, 2006 12:00 pm
- Location: erm.. out in the shed for a mo...
Re: bj40 build...
SMOKEY wrote:I HOPE JAFFA TIDY'S HIS POS UP BEFORE PARKING ALONG SIDE YOURS AT RR09, DON'T WANT HIM LETTING THE SIDE DOWN,
FITZY.
cheeky farker!!! my builds rougher than an auckland at home mum after a night on the rums but it'll do the job...

i'll go for some of those rubber mounts then yes please guy.... good call...


Re: bj40 build...
niblik wrote:
cheeky farker!!! my builds rougher than an auckland at home mum after a night on the rums but it'll do the job...![]()
With red hair and dangly bits














Ugly is a state of mind..... and the state of my truck!
Re: bj40 build...
rokhound wrote:niblik wrote:
cheeky farker!!! my builds rougher than an auckland at home mum after a night on the rums but it'll do the job...![]()
With red hair and dangly bits![]()
![]()
![]()
![]()
![]()
![]()
![]()
![]()
![]()
![]()
![]()
![]()
![]()




- niblik
- Sausage Shack
- Posts: 3305
- Joined: Wed May 03, 2006 12:00 pm
- Location: erm.. out in the shed for a mo...
Re: bj40 build...
have put the radiator onto rubber mounts..
got these back, fully rebuilt with the 5.29's in and arb'd up..

chucked them in and plumbed them up..


and sat the noisey bit in here...

and got this in, but need another mounting plate and stick for the second.. anyone wreckin one or got one they wanna get rid of?

so front and rear diffs fully together..

got these back, fully rebuilt with the 5.29's in and arb'd up..

chucked them in and plumbed them up..


and sat the noisey bit in here...

and got this in, but need another mounting plate and stick for the second.. anyone wreckin one or got one they wanna get rid of?

so front and rear diffs fully together..



Re: bj40 build...
not fair ! ! ! i cant see pics !!! work has a block on phot bucket!!
its like watching porn with your eyes shut...you can do it but its not as much fun !

its like watching porn with your eyes shut...you can do it but its not as much fun !
If you already know everything, DON'T ask bloody questions!!
Re: bj40 build...
Hey Nibbs, where are you going to put your GLOVES now
, seriously those noisy things need plenty of cool air around them and when you switch off those Locky thingies they exhaust back through those electric solenoid thingies and when the "O" rings get a bit worn you get oil coming back through the air exhaust lines and that could get on you GLOVES
. I see you have done the radiator
, I have a bag of goodies here for you
.
GOOD THING TAKE TIME,
FITZY.







GOOD THING TAKE TIME,
FITZY.
- niblik
- Sausage Shack
- Posts: 3305
- Joined: Wed May 03, 2006 12:00 pm
- Location: erm.. out in the shed for a mo...
Re: bj40 build...
cheers smokey.. i'll be round to visit..
ive got a lot of venting round the top of the box, its not a closed off area by any means so theres plenty of room to 'breathe' as such.. as for gloves? well, i'll just put them beside it on the left..
nothing else to go in theres anyhoo.. 

ive got a lot of venting round the top of the box, its not a closed off area by any means so theres plenty of room to 'breathe' as such.. as for gloves? well, i'll just put them beside it on the left..




Re: bj40 build...
So will it be ready for Easter 2009 westcoast
it will give you 5 months to finish it but even that might be pushing it








Its NOT a whale !!!!!!!!!!!!!!!! more like a large seal
(021) 02388443
(021) 02388443
- niblik
- Sausage Shack
- Posts: 3305
- Joined: Wed May 03, 2006 12:00 pm
- Location: erm.. out in the shed for a mo...
Re: bj40 build...
PR wrote: it will give you 5 months to finish it but even that might be pushing it![]()
yeah... true.... and who knows, maybe you might have sold that nissan by then.....?
maybe..



Re: bj40 build...
niblik wrote:yeah... true.... and who knows, maybe you might have sold that nissan by then.....?
Are you going to upgrade


Its NOT a whale !!!!!!!!!!!!!!!! more like a large seal
(021) 02388443
(021) 02388443
- Steve_t647
- Hard Yaka
- Posts: 998
- Joined: Wed May 17, 2006 12:00 pm
- Location: Christchurch City, In front of the computer
Re: bj40 build...
With those ARB Air lines there is a longer spring type of cover you can buy to take out some of the vibration and movement in the line around where it goes into the diff putting these on will cause less breakages and air leaks around the fitting.
Hell it is not needed yet just if/when it does go throwing them on will mean less potential for reoccurance. Looks goo.. well like a lot of fun
Hell it is not needed yet just if/when it does go throwing them on will mean less potential for reoccurance. Looks goo.. well like a lot of fun

Legal disclaimer: Any information I may have provided is worth exactly what you paid me for it.
- Sadam_Husain
- Angry bird
- Posts: 5164
- Joined: Mon Feb 20, 2006 12:00 pm
- Location: WELLINGTON
Re: bj40 build...
Fark that'll be noisey in there, wasnt there any room left under the bonnet or are you trying to keep it clean and out of the shit?


- niblik
- Sausage Shack
- Posts: 3305
- Joined: Wed May 03, 2006 12:00 pm
- Location: erm.. out in the shed for a mo...
Re: bj40 build...
Steve_t647 wrote:With those ARB Air lines there is a longer spring type of cover you can buy to take out some of the vibration and movement in the line around where it goes into the diff.
i got those on, just hard to see in the pics..

Sadam_Husain wrote:Fark that'll be noisey in there, wasnt there any room left under the bonnet or are you trying to keep it clean and out of the shit?
plenty of room in the engine bay, but they only go for a shortish burst, and in an open top rattler like my 40, it wont make too much difference..




Re: bj40 build...
I have to agree with you there Nibby
, the way you can get your self in the shit
,
THE HIGHER THE BETTER (AND I'M NOT TALKING ABOUT THE COMPRESSOR),
FITZY.




THE HIGHER THE BETTER (AND I'M NOT TALKING ABOUT THE COMPRESSOR),
FITZY.





- MNC
- Hard Yaka
- Posts: 2100
- Joined: Sun Apr 02, 2006 12:00 pm
- Location: Close to (wishing I was closer to) the Puhoi Pub!
Re: bj40 build...
Nice work Nibby, starting to make some good progress there
How you going with those brackets for the rear calipers (hint hint)???


How you going with those brackets for the rear calipers (hint hint)???


Re: bj40 build...
Sadam_Husain wrote:Fark that'll be noisey in there, wasnt there any room left under the bonnet or are you trying to keep it clean and out of the shit?
Before getting an onboard air suppy (air con converted to a compressor) I found plenty of room for that little compressor to fit up and in behind the dash nib. The engines computer took up most of the glovebox.

- niblik
- Sausage Shack
- Posts: 3305
- Joined: Wed May 03, 2006 12:00 pm
- Location: erm.. out in the shed for a mo...
Re: bj40 build...
a new crossmember custom'd up for the hilux twins... version 1 of course...

and rear calipers and mounts all bolted up, just gotta put the newly bought bolts in rather than the huckery ones that are used as mock up for fitting..


and rear calipers and mounts all bolted up, just gotta put the newly bought bolts in rather than the huckery ones that are used as mock up for fitting..




Re: bj40 build...
Nice safety boots
Good work on it though Nibs, more progress in the past couple weeks than the past year


Good work on it though Nibs, more progress in the past couple weeks than the past year


Re: bj40 build...
Lookin' good nib!
Re: bj40 build...
damn you guys and your photobucket pics ! ! ! i cant see them ! ! 

If you already know everything, DON'T ask bloody questions!!
Re: bj40 build...
Re the ARB air compressor mounted in the glove box.
I farked up nib.
What i had bolted to the firewall behind the dash wasn't the ARB compressor but the Rancho compressor, adjuster for the shocks.

I farked up nib.
What i had bolted to the firewall behind the dash wasn't the ARB compressor but the Rancho compressor, adjuster for the shocks.


Re: bj40 build...
wopass wrote:damn you guys and your photobucket pics ! ! ! i cant see them ! !
Why's that wopass?? I thought anyone that had the right pluggin installed on their web brower could see them?
Does anyone else have that problem? (don't mean to hijack the thread)
Re: bj40 build...
work has photobuket blocked ! so any pics from photo buket arent there, i can see trade me stuff and i use
flickr.com
for my photos now so i can see and upload them from work, lol.
flickr.com
for my photos now so i can see and upload them from work, lol.
If you already know everything, DON'T ask bloody questions!!
- niblik
- Sausage Shack
- Posts: 3305
- Joined: Wed May 03, 2006 12:00 pm
- Location: erm.. out in the shed for a mo...
Re: bj40 build...
made a blingin blank..
not..........

also modified a 60 series 3b throttle cable to fit the 40's set up.. had to do this cos my engine set up has moved forward 200ish mm's.....
started with this.. cut off the spot welds and removed the windscreen secures as it'd get in the way of whats to come....
drivers..

passengers..

got the stays for the windscreen off and marked out the area to be removed... the two holes were originally for the push button glow and start buttons... i'll relocate them..

and the other side..

cut out the area pre clean up......

this is the bit cut out.. ya wanna cut out the bottom bit so as to not create a hazard to yaself or passengers.. thats the shaded area..

then i tacked it into place..

passengers..

so checked clearances to insure enough was cut and all was well.. feckin mint!



also modified a 60 series 3b throttle cable to fit the 40's set up.. had to do this cos my engine set up has moved forward 200ish mm's.....
started with this.. cut off the spot welds and removed the windscreen secures as it'd get in the way of whats to come....
drivers..

passengers..

got the stays for the windscreen off and marked out the area to be removed... the two holes were originally for the push button glow and start buttons... i'll relocate them..

and the other side..

cut out the area pre clean up......

this is the bit cut out.. ya wanna cut out the bottom bit so as to not create a hazard to yaself or passengers.. thats the shaded area..


then i tacked it into place..

passengers..

so checked clearances to insure enough was cut and all was well.. feckin mint!




Re: bj40 build...
lol, "headlights" and "choke" buttons left 
