Righto, been tryin to wheel the piss outta my Jalopy, not alot of breakage from the 14 day Xmas trip except for destroying 3 80 series rod ends, and elongating the hole in my Histeer arm


Pulled the arm with the intention of boring the hole out to 3/4 and use a Heim joint instead of tierod ends. Had to put it together with a billet 4 stud arm to go out over the weekend, and took a heavy hit on the sidewall of the tire/rim and destroyed the arm, ripped the kingpin out of the arm, grenade'd the bearing, snapped all 4 toyota studs, and bent the rock rings.

Managed to get it trail fixed by pulling the remaining 2 studs that weren't being used, pulling the Longfield out (couldn't find all the bearing bits, didnt want to risk munching them in the birf), bolting the arm back on without the bearing and crawling back to camp.


Also distorted my six shooter knuckle, hard to see in the pic, but theres a gap partway around the kingpin now, where the material has moved

Got it pulled apart tonite and have come up with a plan. I think because of the tire size and the Hydro assist, when ya bash the side of the tire on something rigid, all the force is transferred through the steering components and stops at the ram, coz the fluid wont compress. I notice that the steering wheel doesn't get yanked out of your hands when ya hit something. This is why I sheared off the tierod ends, its only 12mm or so dia where it broke. I also noticed that the stock knuckle stud/cone washer setup allows the arm to rotate about the kingpin if enough force is applied, bending, then breaking the studs. This could be why they keep coming undone too.The cone washers grip the stud 7 to 8mm above the surface of the knuckle housing, as below

My solution is to mill a keyway into the top of the swivel housing, and a matching one under the arm, and replace the 12mm studs with 16mm capscrews, this way the arm is not relying on the studs to prevent rotation, instead the kingpin and the key will do that, and the capscrews will clamp the arm to the housing and thats all

Hopefully this will work

'85 Hilux crawler, 3rz, duals, 4.7's, 4.88's, ARB's, 30 spline Longfields, 6 stud SNR4x4 Histeer, Airshocks up front, coiled rear, 40" Iroks.
^^^this shite is all about to change....^^^
021 273 9942
jafa@inspire.net.nz