Hi all.
Going to replace the old broken crown wheel and pinion in my Escudo front diff. (well the man at the garage is).
We need:
Back lash.
Pinion torque.
Crown wheel bolts torque.
Also replacing bearings and seals and crush spacer.
Have just spent $25 on an online workshop manual at www.tradebit.com “ 1996-1998 SUZUKI SIDEKICK & GEO TRECKER SERVICE MANUAL” and for my wagon it is useless.
Have also done quite a bit of searching.
Any help on these specs would be great.
Suzuki front diff torque settings.
Re: Suzuki front diff torque settings.
viewtopic.php?f=23&t=13781
try here and let your fingers do the walking
Dont quote me but this is what I found online (was for installing vit gears in a sammy carrier but I assume they are similar)
Pinion bearing preload 7.8 - 14.7 lb-in
Bevel Gear Backlash (0.004-0.006")
Torque specs...
Side Bearing cap bolt 51-72 ft lbs
Drive Bevel gear bolt 58-65
Diff. case bolt 27-32.5
side bearing adj lock bolt 7-10
Diff carrier bolt 13.5-20
more here http://bbs.zuwharrie.com/content/topic,72208.0.html http://bbs.zuwharrie.com/content/topic,3975.0.html
and here http://bbs.zuwharrie.com/content?action=search2
try here and let your fingers do the walking
Dont quote me but this is what I found online (was for installing vit gears in a sammy carrier but I assume they are similar)
Pinion bearing preload 7.8 - 14.7 lb-in
Bevel Gear Backlash (0.004-0.006")
Torque specs...
Side Bearing cap bolt 51-72 ft lbs
Drive Bevel gear bolt 58-65
Diff. case bolt 27-32.5
side bearing adj lock bolt 7-10
Diff carrier bolt 13.5-20
more here http://bbs.zuwharrie.com/content/topic,72208.0.html http://bbs.zuwharrie.com/content/topic,3975.0.html
and here http://bbs.zuwharrie.com/content?action=search2
Re: Suzuki front diff torque settings.
Absolutely awesome. My parts are ready today so good news for me. Thank you. Cheers MIKE. 

Re: Suzuki front diff torque settings.
dont forget they are from a sammy carrier and not the vitara one so they may be less as it is ali not steel !!
Check with Suzuki dealer or whatever for figures.
preload setting for the front and rear diffs in a 92 escudo 9-17 kg/cm
http://www.suzukiinfo.com/sierra/1986-1 ... raifsm.zip factory service manual (It's 250mb but fully searchable)
http://www.outerlimits4x4.com/ftopic130 ... e+settings
try here also http://www.suzukiinfo.com/
Check with Suzuki dealer or whatever for figures.
preload setting for the front and rear diffs in a 92 escudo 9-17 kg/cm
http://www.suzukiinfo.com/sierra/1986-1 ... raifsm.zip factory service manual (It's 250mb but fully searchable)
http://www.outerlimits4x4.com/ftopic130 ... e+settings
try here also http://www.suzukiinfo.com/