Details are as follows..
80 series rolling body - 340mm cut off the back.(done)
74 cab removed from origianl chassis and cut down to a 2 door, back plated and folded,bogged ready for paint.(done)
Need rear window.(done)
Need complete front.on my BJ70 donor truck.(just needs to be made ready for paint) done.
Engine will be my Lexus in my BJ70 donor truck, currently not sure wether to go Auto or keep manual.I have already got this running and it goes "o" for awesome and at 2ton+ in my BJ70 it's heavy.My new rig will be I'm hoping around 1500kg.. so much better

I have a mod for my winch when I get it off to make it go better but won;t start that till the truck is running.done
Build up a deck for everything on the back.done
Bar work etc..done
Some sort of strengthening on the front end, It has the High pinion diff.But at around the 1500kg mark I'm hoping it'll handle the jandle...it'll be almost 1/2 the 80's original weight..
Currently-
Have spoken to Peter Watson about what i'm doing and he's very happy about it so has given me the go ahead to build up to complete.
On the work front.. I'm scribing OEM mounts to chassis so cab will be mounted.
The main reason for going down this road is I'm wanting the next level of truck as I have out grown my 70, she has been very loyal and realiable but as most of you know.. they have a limit to modding and I have been there for a few years now.
I know that some on here would have seen Donald Prestons truck on trademe and I'v spoken to him thro email and there are a few things that I won't be doing do to complexity and hassle.But i had thought about this conversion for a while before I had seen his truck.. main thing that will be different will be that I'm using the original 80 chassis and he matched the back cross members to the 70..
Basiclly though they will be very similar in the end.
Oh mine will be white..lol cheap colour..

My wish list is,
full set of lockers.
Adjustable panhards
Chromolly front end including CV's
Chromolly trailing arms- will get new OEM ones for the time being.
I'll post up some pics when I can be bothered but most likely be when I have paint on it.(in next couple weeks or so)
I hope I've not missed anything.
Cher
POST 1
OK.. Have got some pictures ready for everyone.. please bear in mind that these have been taken a while ago and I have been working on this for ages.. typical project really.. anyway here is what I started with
yeep its a right off.. LOL

POST 2
Here is the donor body.. not much better..
Got it from a bloke over in Ashburton..Been lying in a paddock for years by the looks and they had hacked up the chassis.. didn't bother me though..
and the front shot..
POST 3
Here is when I chopped everything off everything..lol
80 series with the body removed

70 with the body removed so I can remove the body mounts
And the 80 with 350mm chopped off the back end..
POST 4
here are some more of the 70 body under going repairs and chopping..
The body had taken a beating so just about everything had to be straightened somewhat.. rough bar stewards..lol
Drivers side back corner with the back end chopped off, used my trusty ol saber saw..

Passenger side
couple of random body pics of the state it was in when I got it..

POST 5
here are some of the repairs done.
Main body where window bolts up to welded up
Window frame rust repaired totally all new steel etc..
Body tucked and welded up, bogged
general body panelling etc..done on the main tub..
POST 6
here are some pictures of the FRP top being glassed over to make it complete and water proof..
and
Currently going through electrics to change over everything from 24 to 12.. so far so good. pics to come.
POST 7
ok here is the FRP top finished and looking as good as I can get it due to it getting a hiding.. Hammertone paint used to try to get it looking semi respectable..

also the new hilux back window..

POST 8
Started the main hoop and deck last week.. not a lot done and I've run outta wire..

Still have to mount to chassis and stitch everything together.. just forming ideas and how I want thing as I go. Bar bends down to a 234sq cm 5 mm plate that is going to be welded to chassis.
and
and
Basicly I'm doing an exo but I'm hoping to have removable top section that still meets the rules..


Bloody mig was playing up today , farking cheap shit





Still have to place in the x bars and brace bars once deck is at height.
POST 9
I been making my cage and deck and have so far got cross brace on main hoop, all attached to the deck and zipped up everywhere any steel touchs to add to brace type strength.. I hope it's not too bad as my mig has been playing up a bit but I think it's ok.. I have very good penetration and if I'm unsure I have just gone overboard. It is very strong as I tried to beat a peice off and it tore..lol

and

On the main hoop there are 234 sqcm 5 mm plate where they are going to attach to the chassis. I sort of made a cockup but I've incorperated it into the secondary bends then onto the chassis plate. should work real good. anyway if anyone see's anything that can be made better or I should chop something off, then please speak up..

POST 10.. will edit the previous posts to make this easier..
Fuel tank installation and pump mod.. this took a while to get right.. for lack of a better word.. Space. Finally went with the 80 fuel tank and fabbed up some mounts etc to fit as factory as possibly.
My 70 tank with fuel pump in.. had to remove it to remove the pump

Then I modded the 80 sender unit so my fuel pump will work and not have to cut another hole in the tank

The Modded 80 fuel tank sender unit with my fuel pump

Fuel tank installed with modded sender

Will remove tank and give it some lipstick then I can re assemble it and screw down the deck..

POST 11
Have taken the lex out of my 70.. sad day really as it is looking rather unhappy bou the idea..


Here is the lex all cleaned up

And here tis almost where it's going to stay..


A few pics of the back tire recess and fuel tank supports..

and

OH and santa dropped these off to me today..


shitty pics as i'm using my phone.. flat batteries on my camera..
Things to do..
Make engine mounts
Make G/Box mounts
Drive shafts
place front on and paint
wire up
Drive it like you stole it

Oh and some tahs..lol
cheers til later