Is it possible to weld bits of a broken aluminium casting back on?
If so, anyone know where I might get this done (North Shore)?
Cheers!
Cast aluminium welding?
Cast aluminium welding?
Last edited by pjb on Thu Sep 06, 2012 8:16 am, edited 1 time in total.
94 Pajero SWB, 3.5 V6
Re: Cast aluminium welding?
It is certainly possible, it comes down to how Poo the cast is to start with (quality of the ally) but from what I have found - doing this - results vary from fkn awesome to av to poo. Also depends on the application, av may be fine
... sometimes on a bad day I blame the cast...

'Drift Spec'... The new "Half Assed"
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- Hard Yaka
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Re: Cast aluminium welding?
who where no idea but the best material I have found to weld back together with is the same as what came out. Ie the broken bits or another part of the casting that dosnt need to be there. back yard styles lol. real alloy welders will know what they need too use
Re: Cast aluminium welding?
Don't k ow if this is suitable for what you want to do but I have used this and it is strong as.
http://www.trademe.co.nz/business-farmi ... 488165.htm
http://www.youtube.com/watch?v=SwyglwkZcCU
http://www.trademe.co.nz/business-farmi ... 488165.htm
http://www.youtube.com/watch?v=SwyglwkZcCU
Latest mod, pin stripes, hit the same branch I did on the way in on the way out.
ford ranger wildtract and sj.
ford ranger wildtract and sj.
- williamhamilton
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Re: Cast aluminium welding?
pjb wrote:Is it possible to weld bits of a broken aluminium casting back on?
Is so, anyone know where I might get this done (North Shore)?
Cheers!
Sent as PM too
We use HTS2000 for this type of work with good results. Usually we have a number of rods sitting in the workshop for repairs. It can be a miracle tool for your box of tricks....
W
Re: Cast aluminium welding?
Never used the sugjested bits but yes any eng shop worth their salt should be able to tig your bits back together
'Drift Spec'... The new "Half Assed"
Re: Cast aluminium welding?
i use a company on gt south rd penrose ,but can't find them, speciality welding or something
89 safari, pto winch, 33x15 simexs. sliders,75mm lift . turbo intercoolered
Re: Cast aluminium welding?
coxsy wrote:i use a company on gt south rd penrose ,but can't find them, speciality welding or something
Machine part welding? They're pretty good.
If you come that far though....bring it to Manukau and I'll have a look at it. Post up some pics.
Re: Cast aluminium welding?
thats sounds right, welded up side window frame for the 66 mustang
89 safari, pto winch, 33x15 simexs. sliders,75mm lift . turbo intercoolered
Re: Cast aluminium welding?
Cheers fellas! Got some HTS2000 sticks on the way...
94 Pajero SWB, 3.5 V6