Mig Welder options

Garage talk. Anything from mounting a winch to water proofing the electrics.
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coxsy
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mig

Post by coxsy »

sound like a good idea we can advise , what they burn is their problem,
sorry can't find any photos of the big stuff , to busy building it
there have been times to weld thin sheet to build up something to weld you just pull the trigger to the fist arc then stop don't hold it to get an arc running just first arc flash then shut dow need to do it fair few times but steel will buld from this tec till you have enough to hold a full arc
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kiwipete
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Post by kiwipete »

WOW!

With all these hints n tips, I can hardly contain myself from running out and getting a new Mig now!

I have to remember I have to wait till I have somewhere (shed) for it first......... :cry:

In the meantime, keep it up guys.
Ok people, move along. Nothing to see here. Thank you, move along.
Ph 0212078472
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Engineer
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Post by Engineer »

just use flux cored mig, ya cant do a bad weld with that :wink: , unless your doing vertical up and fighting magnatism :lol:
although i guess you dont wanna go forking out for that if your only guna be using it occasionally.
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coxsy
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flux core

Post by coxsy »

still run gas with flux core strong weld with that stuff
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De-Ranged
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Post by De-Ranged »

I'm all for a tech thread... I still pic up things when I outsorce work love wondering round some of the bigger shops in town 8)

A couple of tips
Got wire from Independent Welding Supplies, 1kg spool for about $30
not bad for little spools but I get 15kg rolls for around $36 :wink: keep your eyes out for specials at Blackwoods or BOC and make a jig to spin it off the big roll to your 1kg or 5kg roll, and there is a difference between cheap wire and wire from Weldwell, Lincoln or BOC brand :wink:

If welding thick to thin angle your tip towards the thick and just wick the weld pool onto the thin lets you run more heat without burning holes in the thin

There is two ways of moving the weld "push or pull"
pushing the pool, where your tip is over the weld and you are pushing it forward will give you less penitration but a widder, flatter weld, good for thinner stuff and presntation welds
pulling the pool, where your tip is infront of the weld and is pionting back down the weld will give you better penitration but a narrower and more peaked weld

Hey and Steve your not the only one who has that dream :lol: I work off the floor or impromptu benches project chassi's are a good one :roll: to have space :cry:

Cheers Reece
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coxsy
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Post by coxsy »

http://www.issa.co.nz/Gallery.html
the boss hasn't updated this site but shows off a few things.
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dazza85
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Post by dazza85 »

Sorry to Hijack
Dumb question ...What is a Rambo End
Image
There is no mechanical problem so difficult that it cannot be solved by brute strength and ignorance.
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coxsy
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rambo end

Post by coxsy »

it welded on to another 8 meters of pipe has a fork hoist twin fork mount on the other end , it was used to rake the dross off molten aluminium, the in side of the furnace was 10 x 8 metres has a 1metre of molten ali in it was 750 dec c hot that blade lasted 2weeks max then we build another an fit it in an hour or so they could dross off again, the plate size is 1230x750
Last edited by coxsy on Thu May 03, 2007 7:22 pm, edited 1 time in total.
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dazza85
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Post by dazza85 »

Thanks Coxsy
There is no mechanical problem so difficult that it cannot be solved by brute strength and ignorance.
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kaney
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Post by kaney »

oldblue wrote:To keep your cost down, as I have, being a hobby welder, ex welder boilermaker,Ive got a 50 cf dive bottle then fitted it with a CO2 valve Tap.
No hire charges on the bottle each month, and about $25 to $30 to fill.


where abouts do you get it filled? wat is the cost? and what mix?
toymota thats stock standard.
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coxsy
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mig gas

Post by coxsy »

go to nearest B O C gas stockest cost $22 a month + refill isabout $30 to swap bottles
89 safari, pto winch, 33x15 simexs. sliders,75mm lift . turbo intercoolered
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tallsam66
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Post by tallsam66 »

Im sure that structural welding on you vehicle that is going to be certified must be done by a certified welder.
When i put a Holden Torana IFS into my 39 Ford pick up..i had to get it welded by a certifed welder else it wouldnt of been passed.
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De-Ranged
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Post by De-Ranged »

The certifier was being a bit overly cautous.... but it is understandable, that is a pretty drastic mod..

So long as your vehicale isn't intended for commercial or bus passanger transport, modifications to the structure are a visual inspection of the welds and assessment of structural integretty.... since most certifiers arn't engineers and there is a discretionary element they must stick there name too (and be held accountable if something were to go wrong :shock: ) they will require more than is stated in the code
The only thing you arn't allowed to weld and this applies even to certified welders is steering componets below the the steering box

If you are planing something like this get a relationship going with your certifier, keep them in the loop.... hell every time I do something new I take pics in to mine, I discuse things before I do em (how strong the original is, what I'm going to do/add to retain/improve on that strength, hell if it helps bring in some test pieces you've done)
Afterall these guys have to stick there name to your work

Cheers Reece
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